82 kz1000 ground up build

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04 Mar 2024 06:33 #895938 by jowek70
Replied by jowek70 on topic 82 kz1000 ground up build
3d printed a mock up for the gauge mount to fit the motogadget gauge.
Fit great so i'm gonna have one made from aluminum and get the gauge on order.

 
  • gauge.jpg
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    12 Mar 2024 04:46 #896313 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    quick teaser pic, probably wont have much more photographic evidence until its fully assembled.

     
  • mock up.jpg
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    02 Apr 2024 10:13 #897167 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    Finally had my stem bearings show up; should have front end on today, got the rear end buttoned up and picked up a 520 44t black sprocket for $15.  Gonna order brake lines, the muffler, get the header welded up and slap on the radiator and coolant reservoir.  Should have most of the mechanical portion done then its time for the gauge, headlight, tail light, fuel pump and the wiring harness.
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    11 Apr 2024 10:10 #897518 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    Few minor things accomplished; spent a lot of time on the other project bikes in my garage but hoping to get back into this one this coming weekend.

     
  • roller.jpg

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    24 Apr 2024 05:34 #898060 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    Ordered brake lines, installed front and rear fenders, mounted battery box and radiator mounts and waiting on a few parts in the mail yet.  Found the muffler i want to run so i'll be picking that up when i'm in tennesee next month.  Have everything to put the bike together but still need to sort out the fuel pump set-up and get the bike on the dyno.  Hoping to be riding by June 1.

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    02 May 2024 04:14 #898327 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    painted the gas cap and got a few things sorted.
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    07 May 2024 04:24 #898596 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    side cover grommets installed, mocked up body work one last time before storing it in boxes until the engine and exhaust and wiring is complete.

  • mock up 2.jpg

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    07 May 2024 04:28 #898598 by Wookie58
    Replied by Wookie58 on topic 82 kz1000 ground up build
    Looking really good (like it was meant to be that way) 
    [img
    1982 KZ1000 Ltd
    www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
    kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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    03 Jun 2024 05:11 #900143 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    ended up going a different route with the header set-up; originally was going to use the OEM one from my zx10 but ran into fitment and complexity issues so ended up snagging a titanium one for the the 03-06 z1000 for $100 off ebay and got it fitted but will have to do some fab to make the muffler section work.

     
  • header 1.jpg
  • header 2.jpg
  • header 3.jpg

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    03 Jun 2024 05:41 #900145 by Wookie58
    Replied by Wookie58 on topic 82 kz1000 ground up build
    That's snug 
    [img
    what are your plans for the cross tube that you have removed
    1982 KZ1000 Ltd
    www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
    kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca

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    03 Jun 2024 06:30 #900152 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    Yeah, the #3 header tube is tweaked a little bit so gotta see if my welder can fix it up for me.  As for the tube, i have a couple ideas but need some time to weigh the options.  Without the bar there it makes fitting the OEM filter much easier, haha.
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    05 Jun 2024 07:48 #900276 by jowek70
    Replied by jowek70 on topic 82 kz1000 ground up build
    Teaser pic: 



    Really thinking of a brown seat.  Waiting on color samples from supplier.  Sorting out cable lengths with Venhill USA and then i have to order a few expensive things to continue assembly; due date is 08/01/24.
  • teaser.jpg
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