To drill a hole in the bars or not?

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05 Nov 2014 22:29 #653006 by Sleepy202
To drill a hole in the bars or not? was created by Sleepy202
I recently slid my bike in the rain(my own damn fault mind you). One of the problems after the fact was my handlebars were bent. Got new bars. But when I removed my throttle assembly I noticed a drill hole and cut up screw under it. I assume this is to prevent the throttle from sliding off. Is it necessary to drill a new hole in the bars. Please and thank you.
PS. Sorry if this is in the wrong section.

1980 KZ 550 ltd

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06 Nov 2014 03:50 - 06 Nov 2014 03:52 #653016 by rokit_armor
Replied by rokit_armor on topic To drill a hole in the bars or not?
Yeah, it's to keep it from twisting and sliding off, drill the hole in the bar. You'll also have fitment issues if you don't, won't be able to tighten down the throttle assembly all the way. I made the mistake of cutting off the nub instead of drilling the hole on my GS500 and would have to readjust the assembly once a week.
Last edit: 06 Nov 2014 03:52 by rokit_armor.
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06 Nov 2014 05:16 #653018 by Sleepy202
Replied by Sleepy202 on topic To drill a hole in the bars or not?
I guess I have drilling to do then. Thank you.

1980 KZ 550 ltd

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06 Nov 2014 05:29 #653021 by martin_csr
Replied by martin_csr on topic To drill a hole in the bars or not?
When installing new handlebars, I drilled the holes using a titanium bit. It was surprisingly easy --- I was expecting difficulty drilling into a curved, slippery surface.
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