Phoenix Fighter

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11 Apr 2014 10:31 #628690 by 79MKII
Replied by 79MKII on topic Phoenix Fighter

531blackbanshee wrote: i'm not a painted carb guy by any means


.but when done like you are doing if the engine is painted black with polished covers it should all come together nicely,and will look sweet :evil: .
to me the carbs kinda vaguely resemble little engines anyways

keep us posted,

leon



Never thought of that, but you're right! :lol: :lol: :lol:


The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
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26 Apr 2014 23:00 #630542 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
WOW! So I took my engine out of the frame for this first time. What a @$#%^&*! So I thought that laying the bike on its side was the easy way.
So when I have the fresh paint and powder coat on this will not work. How do you guys remount the engine and not bugger everything up? Remove the head?

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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27 Apr 2014 06:30 #630551 by OnkelB
Replied by OnkelB on topic Phoenix Fighter

kaw-a-holic wrote: How do you guys remount the engine and not bugger everything up? Remove the head?


I use the laying-it-on-the-side method.

Lay the engine on it's right side with a support under the head (wooden block or similar), possibly under the clutch cover as well.

Wrap some protection around the frame tubes - I like to use some foam piping insulation secured with tape or zip ties.

Lower the frame over the engine and insert the larger engine mount bolts.

With the bike still on it's side, loosely install the assembled front end (forks, lower triple and wheel).

Loosely install the swingarm w/rear wheel and the left side rear shock.

Stand the whole thing up and you're ready to proceed, job can be done in less than half an hour without sweating or cussing.

77 KZ 650 B1, 82 GPz 1100 B2.

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27 Apr 2014 06:59 #630555 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
Really? I must be doing something wrong. I had to remove the exhaust studs and oil pan to keep it from binding. Of course my first mistake was thinking I could do it with the forks and swinger still mounted. Thanks for your input.

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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27 Apr 2014 07:07 - 27 Apr 2014 07:08 #630557 by Old Man Rock
Replied by Old Man Rock on topic Phoenix Fighter
One man operation.... Remove cylinder & head, (at least head) slides right in from right side of frame... ;)






1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 27 Apr 2014 07:08 by Old Man Rock.
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27 Apr 2014 07:20 #630559 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
Thanks OMR I figured that was the way to go.

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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27 Apr 2014 11:14 #630587 by 79MKII
Replied by 79MKII on topic Phoenix Fighter
You shouldn't have to remove anything from the engine. You can do the OMR method for one person, or put the assembled engine in with a 2nd person to help. Just make sure you are only installing and removing the engine from RIGHT side....they aren't meant to go through the left side. I've never tried the 'laying on its side' thing but I might the next time...seems to work well for most.

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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28 Apr 2014 08:35 - 28 Apr 2014 08:36 #630683 by 531blackbanshee
Replied by 531blackbanshee on topic Phoenix Fighter
some vinyl tubing will protect the frame.




leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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28 Apr 2014 13:07 #630710 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
Thanks guys.
Leon TY for the tubing idea, brilliant as usual

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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31 May 2014 17:44 #634811 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
Finally got my head done. Yes it was done right. Found a guy that uses a CNC to cut the seats and valves and he saved me a ton of money.

Before




After






Carbs painted and polished




Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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02 Jun 2014 19:14 - 02 Jun 2014 19:16 #635082 by kaw-a-holic
Replied by kaw-a-holic on topic Phoenix Fighter
Got another little goody in the mail today. No ore guessing how much fuel is in the tank!

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project
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Last edit: 02 Jun 2014 19:16 by kaw-a-holic.

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03 Jun 2014 05:17 #635108 by jmoney05
Replied by jmoney05 on topic Phoenix Fighter
I had done my carbs the same way! Hope you used a self etching primer first!

Attachment image_2014-06-03.jpg not found


1978 Kz650D
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