Kawaski GT550 G7 -91 Caféracer build!

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14 May 2013 11:15 - 14 May 2013 11:28 #587320 by Br3ak
Hi! One year ago i bought this Kawasaki GT550 G7 -91 European Model ( I'm from Sweden). It was in very bad shape since it had been kept standing outside for 7 years. I bought it very spontaneously without any clue on what to do with it.
Now one year later i barely recognize the bike. Unfortunately i didn't take any pictures of the bike when i got it.

What i've done.
* Chopped and welded the frame to fit seat.
* Painted frame, tank, wheels, engine etc.
* Remove unnecessary electric, and airbox for cleaner look.
* Clip-ons
* Rear-set
* New headlight
* Kellerman micro 1000 DF Dark ( not mounted yet)
* Changed all frame bearings
* Shimmed the engine valves.
* New shock absorbers.
Thats all I can remember right now, the pictures will tell more.


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Frame after disassembly of all the parts.

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Original look of the fuel tank.

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Tested how it would look if i modified the original seat cover.

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Re Welded frame in the middle, to straight pipes instead of bent.

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Sanded down the frame.

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And the fuel tank.

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Sandblasted and painted the engine.

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Trying out a cut.
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Last edit: 14 May 2013 11:28 by Br3ak.

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14 May 2013 11:32 - 14 May 2013 11:37 #587328 by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!

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Shortened the end of the frame and re welded it, to fit the seat. Fuel tank first layer with primer.

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Modified the seat.

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Result of painted parts.

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Engine mounted to the frame.
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Last edit: 14 May 2013 11:37 by Br3ak.

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14 May 2013 11:37 #587330 by DesertKZ
Replied by DesertKZ on topic Kawaski GT550 G7 -91 Caféracer build!
Wow looking great! The tank and cowl flow really well :)

1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker

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14 May 2013 11:46 #587334 by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!

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Parts attached to the frame.

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Painted the wheels.

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Finally standing on the the wheels!


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Polished the engine cover. Not the final result on picture.

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Taking progress, here with the rear-set, original exhaust system, carbureatours, wiring, clip-ons, and the seat has been dressed.

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The speedo will be changed in the future, will use it temporarily.
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14 May 2013 11:50 #587337 by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
Thank you, I just updated with some new progress pictures. Worth taking a look at :lol:

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14 May 2013 13:39 #587361 by baldy110
Replied by baldy110 on topic Kawaski GT550 G7 -91 Caféracer build!
Wow that really looks great, good job.

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14 May 2013 13:46 #587365 by 531blackbanshee
Replied by 531blackbanshee on topic Kawaski GT550 G7 -91 Caféracer build!
very nice result sir. :evil:


leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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22 May 2013 17:51 #588793 by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
I would like to get some help with some carburetor questions, i've posted a thread in the carburetor session. B)

kzrider.com/forum/3-carburetor/586982-gt...stions-with-pictures

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