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Kawaski GT550 G7 -91 Caféracer build!
- Br3ak
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14 May 2013 11:15 - 14 May 2013 11:28 #587320
by Br3ak
Kawaski GT550 G7 -91 Caféracer build! was created by Br3ak
Hi! One year ago i bought this Kawasaki GT550 G7 -91 European Model ( I'm from Sweden). It was in very bad shape since it had been kept standing outside for 7 years. I bought it very spontaneously without any clue on what to do with it.
Now one year later i barely recognize the bike. Unfortunately i didn't take any pictures of the bike when i got it.
What i've done.
* Chopped and welded the frame to fit seat.
* Painted frame, tank, wheels, engine etc.
* Remove unnecessary electric, and airbox for cleaner look.
* Clip-ons
* Rear-set
* New headlight
* Kellerman micro 1000 DF Dark ( not mounted yet)
* Changed all frame bearings
* Shimmed the engine valves.
* New shock absorbers.
Thats all I can remember right now, the pictures will tell more.
Frame after disassembly of all the parts.
Original look of the fuel tank.
Tested how it would look if i modified the original seat cover.
Re Welded frame in the middle, to straight pipes instead of bent.
Sanded down the frame.
And the fuel tank.
Sandblasted and painted the engine.
Trying out a cut.
Now one year later i barely recognize the bike. Unfortunately i didn't take any pictures of the bike when i got it.
What i've done.
* Chopped and welded the frame to fit seat.
* Painted frame, tank, wheels, engine etc.
* Remove unnecessary electric, and airbox for cleaner look.
* Clip-ons
* Rear-set
* New headlight
* Kellerman micro 1000 DF Dark ( not mounted yet)
* Changed all frame bearings
* Shimmed the engine valves.
* New shock absorbers.
Thats all I can remember right now, the pictures will tell more.
Attachment image1.jpeg not found
Frame after disassembly of all the parts.
Attachment image_2013-05-14.jpeg not found
Original look of the fuel tank.
Attachment image2_2013-05-14.jpeg not found
Tested how it would look if i modified the original seat cover.
Attachment image3_2013-05-14.jpeg not found
Re Welded frame in the middle, to straight pipes instead of bent.
Attachment image5_2013-05-14.jpeg not found
Sanded down the frame.
Attachment image6_2013-05-14.jpeg not found
And the fuel tank.
Attachment image4_2013-05-14.jpeg not found
Sandblasted and painted the engine.
Attachment image7_2013-05-14.jpeg not found
Trying out a cut.
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Last edit: 14 May 2013 11:28 by Br3ak.
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- Br3ak
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14 May 2013 11:32 - 14 May 2013 11:37 #587328
by Br3ak
Shortened the end of the frame and re welded it, to fit the seat. Fuel tank first layer with primer.
Modified the seat.
Result of painted parts.
Engine mounted to the frame.
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
Attachment image8.jpeg not found
Shortened the end of the frame and re welded it, to fit the seat. Fuel tank first layer with primer.
Attachment image9.jpeg not found
Modified the seat.
Attachment image11.jpeg not found
Attachment image12.jpeg not found
Result of painted parts.
Attachment image13.jpeg not found
Attachment image15.jpeg not found
Attachment image16.jpeg not found
Engine mounted to the frame.
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Last edit: 14 May 2013 11:37 by Br3ak.
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- DesertKZ
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14 May 2013 11:37 #587330
by DesertKZ
1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker
Replied by DesertKZ on topic Kawaski GT550 G7 -91 Caféracer build!
Wow looking great! The tank and cowl flow really well
1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker
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- Br3ak
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14 May 2013 11:46 #587334
by Br3ak
Parts attached to the frame.
Painted the wheels.
Finally standing on the the wheels!
Polished the engine cover. Not the final result on picture.
Taking progress, here with the rear-set, original exhaust system, carbureatours, wiring, clip-ons, and the seat has been dressed.
The speedo will be changed in the future, will use it temporarily.
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
Attachment image_2013-05-14-2.jpeg not found
Parts attached to the frame.
Attachment image1_2013-05-14.jpeg not found
Painted the wheels.
Attachment image2_2013-05-14-2.jpeg not found
Finally standing on the the wheels!
Attachment image3_2013-05-14-2.jpeg not found
Attachment image5_2013-05-14-2.jpeg not found
Polished the engine cover. Not the final result on picture.
Attachment image6_2013-05-14-2.jpeg not found
Taking progress, here with the rear-set, original exhaust system, carbureatours, wiring, clip-ons, and the seat has been dressed.
Attachment image8_2013-05-14.jpeg not found
The speedo will be changed in the future, will use it temporarily.
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- Br3ak
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14 May 2013 11:50 #587337
by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
Thank you, I just updated with some new progress pictures. Worth taking a look at :lol:
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- baldy110
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14 May 2013 13:39 #587361
by baldy110
Replied by baldy110 on topic Kawaski GT550 G7 -91 Caféracer build!
Wow that really looks great, good job.
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- 531blackbanshee
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14 May 2013 13:46 #587365
by 531blackbanshee
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Replied by 531blackbanshee on topic Kawaski GT550 G7 -91 Caféracer build!
very nice result sir. :evil:
leon
leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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- Br3ak
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22 May 2013 17:51 #588793
by Br3ak
Replied by Br3ak on topic Kawaski GT550 G7 -91 Caféracer build!
I would like to get some help with some carburetor questions, i've posted a thread in the carburetor session.
kzrider.com/forum/3-carburetor/586982-gt...stions-with-pictures
kzrider.com/forum/3-carburetor/586982-gt...stions-with-pictures
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