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Emissions Control Valve Cover Fix
- 4TheKZ1000
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26 Sep 2012 12:46 - 26 Sep 2012 13:17 #550995
by 4TheKZ1000
Emissions Control Valve Cover Fix was created by 4TheKZ1000
There are many ways to plug the head to cam cover holes on a Emissions Control Head. Here is a solution I came up with to effectively plug these holes.
We have a Sears Hardware Stores in southwest Ohio. They have a fastener supplier (Hilleman) I was able to per-cure a 10mm(wide) x 30mm(length) machine set screw. The hole in the cam cover will take a 10mm tap without having to drill, just install a lubercated tap and start to thread the hole. Now, if you have a 30mm length screw.....you want the tap length so the set screw bottoms out flush such as illustrated in picture. Apply some sealer to the threads and firmly set screw....your done. You will have no leaks or gasses to the top of cam cover. If you need question answered, PM me. Spencer
We have a Sears Hardware Stores in southwest Ohio. They have a fastener supplier (Hilleman) I was able to per-cure a 10mm(wide) x 30mm(length) machine set screw. The hole in the cam cover will take a 10mm tap without having to drill, just install a lubercated tap and start to thread the hole. Now, if you have a 30mm length screw.....you want the tap length so the set screw bottoms out flush such as illustrated in picture. Apply some sealer to the threads and firmly set screw....your done. You will have no leaks or gasses to the top of cam cover. If you need question answered, PM me. Spencer
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Last edit: 26 Sep 2012 13:17 by 4TheKZ1000.
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- BlackZ1R
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- Kawasaki in my blood
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26 Sep 2012 17:25 #551028
by BlackZ1R
Kawasaki
Someone once told me to marry that motorcycle I was riding ......there's times I wish I hadda listened .
Replied by BlackZ1R on topic Emissions Control Valve Cover Fix
Hey, good write up, have done this before. I need to ask though, why are you going so deep with them? 10mm would be just fine. What type sealer you using?
Kawasaki
Someone once told me to marry that motorcycle I was riding ......there's times I wish I hadda listened .
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- 4TheKZ1000
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26 Sep 2012 17:52 #551032
by 4TheKZ1000
Your right....30mm is long but dosent extend out the bottom of cam cover...is still recessed in the bottom of cam cover about 1/8 inch. 10mm would do fine, really no need to go 30mm....personal preference...I used a high temp RTV....dosent need much to seal. I just took the billet emission caps off after 400 miles and the pockets were bone dry like the pic, no need for gaskets anymore. Thankyou....Spencer
Replied by 4TheKZ1000 on topic Emissions Control Valve Cover Fix
BlackZ1R wrote: Hey, good write up, have done this before. I need to ask though, why are you going so deep with them? 10mm would be just fine. What type sealer you using?
Your right....30mm is long but dosent extend out the bottom of cam cover...is still recessed in the bottom of cam cover about 1/8 inch. 10mm would do fine, really no need to go 30mm....personal preference...I used a high temp RTV....dosent need much to seal. I just took the billet emission caps off after 400 miles and the pockets were bone dry like the pic, no need for gaskets anymore. Thankyou....Spencer
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- Ederer
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04 Oct 2012 10:39 #552406
by Ederer
1980 KZ650 Build
kzrider.com/forum/11-projects/552156-kz6...ect-first-time-build
Replied by Ederer on topic Emissions Control Valve Cover Fix
Excellent, will be doing this over the weekend!
1980 KZ650 Build
kzrider.com/forum/11-projects/552156-kz6...ect-first-time-build
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- loudhvx
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04 Oct 2012 13:28 #552430
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Emissions Control Valve Cover Fix
Nice job!
But I wonder if we are making a mistake blocking those off. We could run a hose up to the handle bars to make hand warmers for those winter months :laugh:
But I wonder if we are making a mistake blocking those off. We could run a hose up to the handle bars to make hand warmers for those winter months :laugh:
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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- 4TheKZ1000
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04 Oct 2012 13:47 #552433
by 4TheKZ1000
Replied by 4TheKZ1000 on topic Emissions Control Valve Cover Fix
:dry:
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