78 KZ650 Cafe Project

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29 Aug 2012 20:17 #545529 by vondikka
78 KZ650 Cafe Project was created by vondikka
Here's a photo of the bike when i bought it.

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This is what it looks like now after,

-new points & condenser
-oil & filter change
-Bridgeston BT45v tires
-wheel bearings
-rebuilt front forks
-black semi-gloss wheel paint
-clubman handlebars
-throttle & clutch cables
-new grips
-bar end mirrors
-universal brake master cylinder
-rear & front fenders removed
-carb sync.
-Dime City turn signals


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I still have alot more planned. Just gotta work it into the budget. I'm working on a fiberglass cafe seat right now. I'll put the pics up soon, unless it turns into a complete disaster. Never orked with fiberglass or bondo before so we'llsee how it goes.

78 KZ650 C2
76 kz400 D3
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29 Aug 2012 20:21 #545530 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
there is a glare that looks like dents on the tank in the last photo

78 KZ650 C2
76 kz400 D3

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29 Aug 2012 20:39 #545532 by willg
Replied by willg on topic 78 KZ650 Cafe Project
What cables did you use with the clubman's?

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29 Aug 2012 23:11 #545567 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
Motion Pro cables off ebay

78 KZ650 C2
76 kz400 D3

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19 Dec 2012 06:40 #563642 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
well winter is here and i've been making some major progress. i found a brand new Hobart MIG welder(still in the box) in my parents' garage and my dad let me have it. Having no welding expierience, i did some research and then purchased several various types of steel and started practicing. Once i was comfortable i went to work on the seat mounts and detabbed the subframe. i got the seat from ebay for $89+shipping.

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still working on a battery box, compartment for the electronics, signal and taillight mounts......i'll stop there for now, i could go on forever...

78 KZ650 C2
76 kz400 D3
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19 Dec 2012 22:17 #563754 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
i apologize for the reposts. my computer was having some difficulties

78 KZ650 C2
76 kz400 D3

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20 Dec 2012 02:32 #563784 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project

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78 KZ650 C2
76 kz400 D3
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20 Dec 2012 02:38 #563785 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
shortened the front fender, sanded & primed

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78 KZ650 C2
76 kz400 D3
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20 Dec 2012 02:49 #563786 by vondikka
Replied by vondikka on topic 78 KZ650 Cafe Project
titanium header wrap 2"x 50'. had about 15-20' leftover. i broke my last steel tie so i used a hose clamp for now.

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78 KZ650 C2
76 kz400 D3
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31 Dec 2012 13:33 #565263 by JavierF
Replied by JavierF on topic 78 KZ650 Cafe Project
Seat came out pretty good.

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31 Dec 2012 14:50 #565282 by DesertKZ
Replied by DesertKZ on topic 78 KZ650 Cafe Project
That tail looks great, did you end up making that or did you buy it some where?

1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker

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31 Dec 2012 18:17 #565310 by rstnick
Replied by rstnick on topic 78 KZ650 Cafe Project
Coming along nicely.
B)

Is the stock tail with stock paint, and will you be selling it?









Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s

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