Operation: Pile of Parts

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12 Jan 2012 15:24 - 12 Jan 2012 15:25 #497767 by carolinaboy
Operation: Pile of Parts was created by carolinaboy
I finally got a kz. I bought a honda cb for my first bike because my pops and I always lusted after them. After riding a friend's kz and many near purchases over the last year or two, I picked up this pile of parts.

Picture proof:







KZ650 frame.
KZ750 motor.
KZ1000 swingarm.
Multiple unlaced wheels.
Boxes and boxes of parts.

Originally I had planned to really spend my time making everything perfect on this one. The thing is, I'd rather be riding it than polishing it. Don't get me wrong, I love time in the garage, but to what end? Riding.

So a gracious friend, who I believe is on this forum, gave me some spoked wheels and a set of carbs. Originally I had wanted to run mags with a rear disc. In the interest of budget, and my failure in finding an 18" rear mag, I will be using these. I'll keep my eyes open for mags in case I want to swap them out in the future.

So, first objective:

Clean the wheels up. New rubber. Assemble the front forks with fresh fork oil. Drop the engine in.
Roller.
Last edit: 12 Jan 2012 15:25 by carolinaboy.

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  • DoubleDub
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12 Jan 2012 15:43 #497769 by DoubleDub
Replied by DoubleDub on topic Operation: Pile of Parts
/subscribe B)

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12 Jan 2012 16:42 #497773 by Zedone
Replied by Zedone on topic Operation: Pile of Parts
Shd be fun, that motor looks super nice.

1977 KZ1000A1
1977 KZ1000A1 (Superbike Project)
1969 Chevrolet C/10 Short Fleet

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  • z1kzonly
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12 Jan 2012 18:38 #497791 by z1kzonly
Replied by z1kzonly on topic Operation: Pile of Parts
nice project.
make sure it is in project!
or you will get scolded. :laugh:

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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02 Feb 2012 19:22 #501589 by carolinaboy
Replied by carolinaboy on topic Operation: Pile of Parts
I have decided to use the stock 650 swingarm. With the shortened mounting point, I was unsure if the stock bearings would still fit. The 650 swinger I have has good bearings in it. Just needs a good cleaning and a coat of fresh paint. I'll save the kz1000 swingarm for when I switch to those mags I wanted down the road.

My wife suggested I turn our sunroom into a workshop since I don't have a garage. Naturally, I did not argue with her. I went and bought some storage and got right to work on it.

As you can see, this room served no real purpose in our house.



So, I cleared it out and added the storage shelf I bought.



I lined one shelf with cardboard and zip tied it down. This should keep the cans and bottles from toppling over on the wire surface. It'll also collect any leakage.



Like so:



Add some swag:



Some heavy parts in the corner:



An assembly area:



Some bins of parts, labeled by make and category. A bit cluttered, since I was still labeling ziploc bags of parts at the time. (Yeah, I even labeled the baggies.)



Put the top triple together. Looking clean. Ordered black powdercoated bars for it today. Black on black on black.




The swingarm was soaking in degreaser and solvent all day today. I'll strip it, clean it and paint it tonight. After curing it with some heat, I'll install it with the cleaned up shocks.

I ordered bars, headlight ears, fork seals, dust boots, bearing grease, and some other essentials today. Ordering tires next.

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02 Feb 2012 19:32 #501590 by ramtough_63
Replied by ramtough_63 on topic Operation: Pile of Parts
Really cool keep the progress going

1978 KZ1000 A2
Thrown Together To Ride Til Winter
Facebook Page
Free Range Custom Art


1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
70 Yamaha 100
and various enduros dirtbikes minibikes...

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03 Feb 2012 16:24 #501785 by carolinaboy
Replied by carolinaboy on topic Operation: Pile of Parts
Ordered tires!

I went with the Shinko 712. I have them on my other bike, and really like them.
Plus, the value is such that could not be denied. Just under 100 bones for both, with free shipping.

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10 May 2012 13:53 #521251 by carolinaboy
Replied by carolinaboy on topic Operation: Pile of Parts
I haven't updated in a while. Oops.

New fork seals/oil.
Rolling chassis assembled.
Motor mounted.







There you have it. I'll just keep bolting parts on in my spare time.



Carbs are apart for cleaning.

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10 May 2012 14:26 #521259 by Mcdroid
Replied by Mcdroid on topic Operation: Pile of Parts
Thumbs up!

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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