KZ550 Military Bobber

  • john8
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26 Feb 2011 14:25 #433585 by john8
Replied by john8 on topic KZ550 Military Bobber

I want to ride my bicycle!!!
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26 Feb 2011 14:32 #433587 by john8
Replied by john8 on topic KZ550 Military Bobber
The cool thing is that I am learning a lot as I go. Keep us updated on how things go this week before storage.

I want to ride my bicycle!!!

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26 Feb 2011 16:37 #433603 by Kitten Tooth
Replied by Kitten Tooth on topic KZ550 Military Bobber
Good lord... those bars:D i test drove a 79' CB650 that he had cut the frame but he wanted to keep his stock shocks. There was no seat and he cut the mounting holes off for the shocks so he drilled new ones and used these skinny ass little tiny bolts to hold the shocks on. The frame was sharp as hell where he cut it too. I swear, if i woulda hit one bump on that thing in the road, them bolts woulda broke and i woulda got my balls ripped off when i got sucked into that back tire XD This just reminded me of that bike cus of the bars. This is totally inspiring though. shows just how long it takes to make something awesome.

1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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26 Feb 2011 18:10 #433624 by danimal138
Replied by danimal138 on topic KZ550 Military Bobber
by bars do you mean handle bars or the solid struts? either way they are rigged up good ;) I tig welded both, they should be fairly strong..

well the good news is that my start button is not bad as I thought, just a piched wire... but still no crank. turns out the starter relay is bad. well lets hook up a wall light switch for the time being:) just kidding

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28 Feb 2011 11:43 #433993 by freebyrd24
Replied by freebyrd24 on topic KZ550 Military Bobber
danimal138 wrote:

Sorry for the short response, how is the ride with the solid struts? everyone says ill be sorry later..

Freebyrd-
The name on this thread should be changed... Im a sellout on the Marine bobber theme but I think the change will be for the best. the paint will be flat black with a gloss black stripe down the spine of the tank, the sides are to be determined.. maybe a quick punisher skull in gloss black?(kinda cheesy for a grown man) it looks good so far but I used some crappy gloss black and it bubbled up and ran all over a perfect primer and flat paint job... oh well i missed a dent anyways- back to the blaster


That's OK! It's your bike, you can change it as many times as you want! I've always been a huge fan of flat black, so that works for me! :woohoo:

- 1981 KZ1000-K1 LTD - Long term project
1075cc Kit - New Wiseco Pistons

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- 1978 kz650 SR, 4-1 Vance and Hines Full Exhaust, Dyna-S Ignition, Accel Coils and Wires

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11 Mar 2011 10:21 #437054 by bikebldr86
Replied by bikebldr86 on topic KZ550 Military Bobber
hey man do you know if the kz550 and the 440 have the same carb diaphrams? or would it be possible for you to measure them dor me? like diamater of the diaphram itself, diamater of the slide and how long it is? it would be greatly appreciated. thank you

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16 Mar 2011 18:53 #438456 by JonZweifel
Replied by JonZweifel on topic KZ550 Military Bobber
Hey man, I havn't had internet for a while so I havn't been able to keep up with your build, Its looking great man I love the seat and rear fender. And that new tank is killer. Keep up the good work man

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18 Mar 2011 15:57 #438778 by danimal138
Replied by danimal138 on topic KZ550 Military Bobber

Attachment bike.jpg not found




here is the latest... the new tank had a pin hole in it so i had to weld it = paint job ruined. on the plus side everything else is done aside from the battery box and rear fender bolted down. more pics to come
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22 Mar 2011 07:00 #439642 by toolboy
Replied by toolboy on topic KZ550 Military Bobber
love the battery box, do you mind if i copy it

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22 Mar 2011 14:05 #439693 by toolboy
Replied by toolboy on topic KZ550 Military Bobber
can u let me know how the solid struts work out, i was contemplating doing the same thing

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27 Mar 2011 21:12 #440852 by danimal138
Replied by danimal138 on topic KZ550 Military Bobber
bikebldr86- sorry I really dont have much time to mess with my carbs for you, but im sure you can find it around these forums somewhere, good luck

toolboy- copy away brother, just try to plan it out before you start, unlike what I did so now im building around the box and craming and cutting wires everywhere, ill take a pic of the inside of the box next time I work on the bike..as for the struts, spend the money for a decent seat and they will be fine. Mine are solid 1.125 stainless round stock with the mounting eye holes tig welded on. Ive seen others use flat stock and so on, seems like that would sway left and right more but it seems to work for them.

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30 Mar 2011 00:54 - 30 Mar 2011 00:55 #441367 by 550A2
Replied by 550A2 on topic KZ550 Military Bobber

bikebldr86 wrote: hey man do you know if the kz550 and the 440 have the same carb diaphrams? or would it be possible for you to measure them dor me? like diamater of the diaphram itself, diamater of the slide and how long it is? it would be greatly appreciated. thank you


Hey, This kz550 has TK-22 carbs that are not a CV (constant vaccumm) carburators, The TK's do not have vaccum diaphram slides in them. fyi..


Bikes lookin good. I like that paint, too bad it got screwed up from the gas. Its repairable though...

82 Honda ATC 200-sold
82 Yamaha Virago 920-sold
82 Yamaha YZ250j-kept
80 Suzuki GS 550-sold
82 Kawasaki KZ550 A2-ride all the time
79 Kawasaki KZ650 C-sold
73 Kawasaki Z1 900E-paid $200, sold $6000
86 Yamaha Radian YX600-new project
Last edit: 30 Mar 2011 00:55 by 550A2.

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