Testarossa's 78 KZ1000 Fighter Build

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09 Sep 2010 14:23 #397316 by Bad Kaw
Replied by Bad Kaw on topic Testarossa's 78 KZ1000 Fighter Build
531blackbanshee wrote:

S ituation
N ormal
A ll
F ____d
U p


leon


:laugh:
Exxxxxxxxxxxxxactly!
;)
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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09 Sep 2010 20:03 #397368 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
i managed to plug a fairly sizable hole in my frame tonight.





I laid the motor on it's side on top of an old tire and dropped the frame in place over the top. Thanks to my frame bracing, I have to remove the carbs and the camshaft cover. Most of my mounting bolts need to be replaced, but hey it's in.

I also received my new fork springs this afternoon. I went ahead and installed them before I started playing around with the motor. So now the front suspension is all squared away. Fresh grease in the new roller neck bearings, new fork oil, proper springs per race tech calculations, and new fork seals. I think that I may take my top clamp to work and mill a little material out from the bottom to allow just a little more height up front.

On a sad note, I crunched one of my new cam end plugs while changing shims. :angry: I was a dumbass and laid it beside a cam lobe and when I started to turn the motor over to check a different valve, CRUNCH! Or as Leon would say SNAFU, cattywampus, or wamperjawed.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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09 Sep 2010 20:26 #397375 by Bad Kaw
Replied by Bad Kaw on topic Testarossa's 78 KZ1000 Fighter Build
Looks fantastic!
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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09 Sep 2010 20:39 #397380 by Nelson
Replied by Nelson on topic Testarossa's 78 KZ1000 Fighter Build
go man go! I'm inspired. I just started taking mine apart tonight.

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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09 Sep 2010 22:44 #397393 by porchev914
Replied by porchev914 on topic Testarossa's 78 KZ1000 Fighter Build
Fantastic Josh. Bummer about the cam plug, was it a fancy aluminum one? If it was, I bet someone here has a spare. If not, I have a set from APE I can send you. I'm not going to need them any time soon :whistle:
Good work getting the engine in solo, did you chip your new paint at all?

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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10 Sep 2010 04:10 #397407 by larrycavan
Replied by larrycavan on topic Testarossa's 78 KZ1000 Fighter Build
Looking Good :)

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10 Sep 2010 05:48 #397411 by mark1122
Replied by mark1122 on topic Testarossa's 78 KZ1000 Fighter Build
she looks great.B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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10 Sep 2010 09:54 #397466 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
porchev914 wrote:

Fantastic Josh. Bummer about the cam plug, was it a fancy aluminum one? If it was, I bet someone here has a spare. If not, I have a set from APE I can send you. I'm not going to need them any time soon :whistle:
Good work getting the engine in solo, did you chip your new paint at all?


Naw it was a plain ole black rubber coated plug. No need to send me your APE plugs, I need to order from Z1 anyway. I may have put a small ding in one of my brace tubes, but I couldn't really tell last night. I was soo tired and the light is terrible in my garage. I expect to have to touch up some areas, that's why I wanted the semi-gloss. I'll probably know more when I can get the wheels under it, and roll it out in the sun.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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10 Sep 2010 19:52 #397574 by porchev914
Replied by porchev914 on topic Testarossa's 78 KZ1000 Fighter Build
At this point it is what it is. You're picking up speed now, and I'm gonna go out on a limb and say you have a first start in 3 weeks

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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11 Sep 2010 03:01 #397599 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
porchev914 wrote:

At this point it is what it is. You're picking up speed now, and I'm gonna go out on a limb and say you have a first start in 3 weeks


I hope you're right. I want to ride with my father-in-law at my wife's family reunion at the end of October. I may just have enough time to assemble and get it tuned.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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11 Sep 2010 17:36 #397799 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Preview of tonight's action:



More to come in a little while. Stay tuned....

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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11 Sep 2010 18:37 #397813 by PLUMMEN
Replied by PLUMMEN on topic Testarossa's 78 KZ1000 Fighter Build

Still recovering,some days are better than others.
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