1983 Gpz550 Rebuild

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26 May 2009 17:57 - 27 May 2009 07:53 #294223 by y2kwu8
1983 Gpz550 Rebuild was created by y2kwu8
So it started simple enough. I had an itch to do a large scale rebuild down to the frame, and had been browzing the local Craigslist ads. I had seen a few Gpz550's on the forums and really like the looks( I was a former ZRX owner).
I found an ad for an '83 Gpz550 that "needs work but all the body work was there" What he didn't say in the ad was the body work was all there...in the yard somewhere. So I went to look at it and it didn't look too bad. The bike was mostly complete, not all rusty like some you see....but maybe more than I wanted to get into for $325. So I told him it was too much work and decided to leave. "Well, would you give me $200?" It had a carbon fiber Muzzy worth that much I thought. Worse case I could part it on Ebay. So I bought it. The owner never transfered the title so I had to get the title from the previous owner, a buddy of his. So this is what it looked liked when it came home:

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Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train
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Last edit: 27 May 2009 07:53 by y2kwu8.

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  • The Gringo
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  • ¡Usted no necesita otra motocicleta!
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27 May 2009 04:38 #294316 by The Gringo
Replied by The Gringo on topic 1983 Gpz550 Rebuild
WTF? That looks like an 80 750 LTD to me and a nice one at that.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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27 May 2009 06:35 #294333 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
For some reason it changed my thumbnails..it looks fine in the "preview"..if you click the link the pics are there. This forum works a little different than others I've used. I'm still trying to figure it out.

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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  • The Gringo
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  • ¡Usted no necesita otra motocicleta!
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27 May 2009 07:02 #294340 by The Gringo
Replied by The Gringo on topic 1983 Gpz550 Rebuild
Okay now that I can see it I'd have to say ya done good. That's a steal for $200, low miles and no obvious corrosion to deal with. Fix a few things, slap some paint on it and you can make yourself a nice chunk of change. Or keep it and ride it they are nice, fun, little screamers.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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27 May 2009 07:57 - 27 May 2009 08:05 #294355 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
The owner tried his hand at tank repair. That didn't go so well for him.
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At this point I didn't even know if it would run, but some jumper cables and some carb spray, and it tried to run!

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train
Last edit: 27 May 2009 08:05 by y2kwu8.

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27 May 2009 08:01 #294358 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
Luckily when I started this project in February, there were a few Gpz's on Ebay. I found a new tank and cut off the Muzzy. I cleaned up the carbs out, but jetting is still way off without a jet kit.
g.imagehost.org/0808/Gpz550phone.jpg

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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27 May 2009 08:03 - 27 May 2009 08:30 #294359 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
My covers and tail finally showed up, and I got the jet kit installed.

My plan is to get the bike complete and work out any bugs before i invest in the expense of a total rebuild.
g.imagehost.org/0405/Gpz550.jpg

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train
Last edit: 27 May 2009 08:30 by y2kwu8.

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27 May 2009 08:10 #294361 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
I found an N.O.S. bezel on Ebay for $49 and cleaned up the gauges.
From this:
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To this:
g.imagehost.org/view/0279/gauges_001

Too bad the speedo didn't actually work!! I found a broken speedo cable and replaced it with a new one....but that didn't help the speedo any. Grinding and popping still, I tore it apart again and found a bent speedo frame from going down and a stripped gear.

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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27 May 2009 08:13 #294362 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
Some more parts showed up! Some cheap pods filters for now, and a headlight.
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Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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27 May 2009 08:20 - 27 May 2009 08:33 #294364 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
I found a new exhaust on Ebay for $199.00 and got it installed. I needed to get the half moons and collars, because the old exhaust had that built in. Installed a fresh set up cheap tires to get through the build. I

saved the old exhaust head pipes in case someone wanted to do a custom exhaust build. **hint, hint **

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Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train
Last edit: 27 May 2009 08:33 by y2kwu8.

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27 May 2009 08:27 #294365 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
Fast forward to how is sits today. Lot of new parts. Found an NOS speedo and paid $140 for it, but it didn't work either!! I'm now running a KP/H speedo someone in Canada swapped me for some extra sidecovers. New handlebar tubes,grips,levers,windscreen and mirrors.

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MRA still has new windscreens available too!!!!

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I plan to be a little better with pictures when i tear it down to the frame. So far i probably have more in it than I could have bought a clean one for, but alot of stuff was bought with money i made off Ebay selling other stuff I had laying around.
It rides and drives really nice and I feel confident now in taking the time and money to redo it right.

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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27 May 2009 08:29 #294367 by y2kwu8
Replied by y2kwu8 on topic 1983 Gpz550 Rebuild
Almost forgot....I picked this little item up off of Ebay and sanded it up to this condition.

g.imagehost.org/0282/gpz550032resize.jpg

Currently in the Garage:
1983 KZ550H2 Gpz550
2004 ZZR1200
1989 NT650 Hawk GT
2007 ZZR600
2004 HD Night Train

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