1978 kz 400 cafe project... where do i start?

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07 Feb 2009 18:59 - 07 Feb 2009 19:02 #262798 by skate38cjk
Yo, how is everybody doing?

In my hands I have a 1978 kz 400 and would like to turn it into a cafe racer. My only problem is.... I have no idea where to start.

Any and all suggestions from anyone at all would be greatly appreciated.


THANKS!!!!


the exhaust
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Last edit: 07 Feb 2009 19:02 by skate38cjk. Reason: pictures

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07 Feb 2009 19:03 - 07 Feb 2009 19:07 #262800 by skate38cjk
Replied by skate38cjk on topic 1978 kz 400 cafe project... where do i start?
i'm still trying to figure how to load pictures on this...

forgive me, I am new to this.
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Last edit: 07 Feb 2009 19:07 by skate38cjk. Reason: pictures

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07 Feb 2009 19:04 #262801 by skate38cjk
Replied by skate38cjk on topic 1978 kz 400 cafe project... where do i start?
more pictures
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07 Feb 2009 19:08 #262803 by skate38cjk
Replied by skate38cjk on topic 1978 kz 400 cafe project... where do i start?
more pictures
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08 Feb 2009 06:50 #262874 by cnyl
Wow! She looks to be in great shape! But to answer your question... I have no idea.:laugh: If you do a search you should be able to find lots of info on what other guys have done. Lots of great info here.;)

1982 KZ1000 M2 CSR
North Port, FL

Check out my band
www.myspace.com/tukrhill

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09 Feb 2009 09:00 #263267 by flht1997
Replied by flht1997 on topic 1978 kz 400 cafe project... where do i start?
i would start with a set of clubman bars, flip the headlight ears and lower the gauges. it is cheap, easay and will really change the look of the bike

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.

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09 Feb 2009 22:31 #263467 by skate38cjk
Replied by skate38cjk on topic 1978 kz 400 cafe project... where do i start?
hey thanks for the suggestion.

i think i will take your advice and give it a shot.

keep them coming.

i will keep you updated.

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10 Feb 2009 23:55 #263730 by donthekawguy
Replied by donthekawguy on topic 1978 kz 400 cafe project... where do i start?
Get it running as perfect as you can before tearing into it. Nothing worse then tearing it down and building it back up and having it not run. :laugh:

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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11 Feb 2009 00:12 #263733 by oldkaws4ever
Replied by oldkaws4ever on topic 1978 kz 400 cafe project... where do i start?
Yes listen to don, i tore my kz 400 apart and made a bobber out of it. But i made the mistake of tearing it apart after it sat un started for a year and a half. Every since i got it together i have been fighting it. Come to find out today, i just needed carb intake boots.........i hope that is

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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11 Feb 2009 04:49 #263756 by anarki650
Replied by anarki650 on topic 1978 kz 400 cafe project... where do i start?
Tucking up the front end like was suggested is a good place to start with the aesthetics. I'd make sure of the mechanicals before tearing into it too. Beyond that it's really up to you, how much work do you want to put into this? A lot of really well done cafe bikes will relocate the electronics behind the side covers and have a clean pass through look. This requires a smaller battery and some ingenuity as to where to mount all that. And then of course there's the seat. There are some ready made seats out there, or you can build your own out of fiberglass, sheet metal, chop up a beat up gas tank and weld to the stock seat pan (lets you keep the stock seat hinges, that's what I did). Check out www.dotheton.com , great cafe racer forum with a LOT of experienced builders and awesome ideas.

09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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