76 KZ900 upgrade

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29 Jun 2008 06:34 #222778 by Old Man Rock
Replied by Old Man Rock on topic 76 KZ900 upgrade

i decided to paint my forks black i thought the rims would look cool in black as well. so out came the spray can .

... ROFL!

Sorry Mark, couldn't resist for I'm laughing with you not at you.

I've run into this so many friggin times where after I spent hours prepping & buffing then whatever to change it back... It's freaking insane I tell ya. :blink:

Not to mention how many damn cans of paint I've gone through... I must think I'm made of $$$$. hahahahahaha.

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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29 Jun 2008 06:35 #222779 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
i have a cobbled up mess at the back end to hold on the tail lt and plate . i took the 1st step in rectifiing it. i dug out my old fender. Rust and all, and carved it up. i think i can attatch the lt and plate to it. this will be the first draft and next winter i will get another fender and do a better job and add a zx12 Lt.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)
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29 Jun 2008 06:37 #222780 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
I felt it best to add a little more crank case venting since I will be running a 1327cc kit this year. So I cobbled up a vent at the kick starter hole. I will start with a hose on hear, but maybe I can just put the filter on like in the pic if it doesn’t produce any oil. I would like to find some prettier piping but this will get me started. These bikes seem to be a work in progress don’t they? Does it ever end? lol.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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29 Jun 2008 06:41 #222782 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
OMR. ... ROFL! ?? sorry i'm slow.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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29 Jun 2008 06:57 #222785 by Old Man Rock
Replied by Old Man Rock on topic 76 KZ900 upgrade
Damn your bike is looking mighty sweet... Envious!

You're single right? hahahahhaha
My wife is so sick of my affair with the old girl... I tell her to shut her trap and deal with it... NOTE to thyself: Divorce on the way!

BTW, received my offset sprocket (13.5mm = >1/2") 630 15 tooth from AmericanClassix all ready. I don't know why others have had bad results with these guys but they have rocked every time for me...

Extremely well designed and built. Rear sprocket and chain on the way. Figured I'll only need ~ 102 link or so but ordered 110 link just to be safe, cut and grind as required.
I'll post w/images once I get all components on the bike and aligned...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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28 Sep 2008 18:13 #239113 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
I thought i should finaly add a few updated pics.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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28 Sep 2008 18:29 #239118 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
Left side.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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28 Sep 2008 18:42 #239120 by 531blackbanshee
Replied by 531blackbanshee on topic 76 KZ900 upgrade
nice!bike turned out really well,good job.

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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28 Sep 2008 18:48 - 28 Sep 2008 18:52 #239122 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
1 more

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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Last edit: 28 Sep 2008 18:52 by mark1122.

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28 Sep 2008 18:57 - 28 Sep 2008 19:34 #239123 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
Thanks Banshee.
Since i got a $300 ticket for having the breather filter in the kick start cover.(for altering the emissions system). I needed to remove the filter and add venting ells ware. I cannot make it legal, but I want to try to hide the obvious. so I decided against adding 1 to the valve cover(witch I think would wok well). I decided to just increase the size of the breather cups outlet. I thought this would be the most discrete method.
Here is a pic of the stock Z1 ,and KZ breather set up. I changed to the KZ since i felt it was less likely to spit oil.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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Last edit: 28 Sep 2008 19:34 by mark1122.

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28 Sep 2008 19:00 #239124 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
this is the newer KZ type. it has 2 levels.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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28 Sep 2008 19:03 #239125 by mark1122
Replied by mark1122 on topic 76 KZ900 upgrade
I took the upper disk to work and had 2 new holes drilled and 2 nuts welded to the under side of the holes. Then I drilled matching holes in the cup. This will allow me to screw the cup to the upper plate , to hold the cup on. Then I had the cups vent hole drilled and tapped out to 5/8” NPT. I cut the nipple off the 1/2” threaded nipple so I could fit a ¾” hose over it. The nipple part was not 5/8” ID but the threaded part is. Now I will run a 5/8" or a 3/4” hose up under the tank and T off to 2, ½” hoses. Then I can run the 2 ½” hoses to the back of the bike under the seat.
The venting capacity of the inner rubber vent tubes is :
the rubber vent tubes are about .370 each. x 2 = an area of .21" total.
the stock cups vent stack tube/bolt has an id of .425" .area = .142".
the bolt hole in the case is about .260". (area= .053").(i removed this bolt so this is now more inner venting capacity.so i can add this .053" to .21" to get a total inner capacity of .253")
1/2" hose area = .196"
5/8" hoes area = .307"
here is a pic of the inners, and the cup. I found 2 rubber plumbing tap washers to fit over the new cup fastening bolts.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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