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FIRST POST Converting 82 KZ550 LTD to dual front discs
- Stoosh
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09 Feb 2026 13:27 - 09 Feb 2026 17:03 #921350
by Stoosh
Converting 82 KZ550 LTD to dual front discs was created by Stoosh
Hi Folks, What would it take to convert my 82 550 LTD C3 to have dual discs like a Z550 LTD? I didn't even know that a Z550 LTD existed till I saw a picture of one with dual front discs and wondered why my bike wasn't that way. Is this conversion even worth the effort? Would I need a front wheel from a z550, the caliper, the rotor and then the lines? It looks as though the forks I have already has a mounting provisions for a caliper.
Last edit: 09 Feb 2026 17:03 by Street Fighter LTD.
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- Nessism
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09 Feb 2026 17:52 - 10 Feb 2026 12:34 #921354
by Nessism
Replied by Nessism on topic Converting 82 KZ550 LTD to dual front discs
The original master cylinder is likely 14mm, and dual disc front masters are typically 5/8" or 16mm. You will need another brake line also. Some people like to run two separate lines from the master to each caliper, that means you need a longer banjo bolt. Or, add the line splitter under the headlamp. You have options.
Last edit: 10 Feb 2026 12:34 by Nessism.
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- H1Vindicator
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10 Feb 2026 07:47 - 10 Feb 2026 07:48 #921371
by H1Vindicator
Replied by H1Vindicator on topic Converting 82 KZ550 LTD to dual front discs
the 550-Ltd front disk should have 7 bolts. in which case the wheel is single disk only.
Last edit: 10 Feb 2026 07:48 by H1Vindicator.
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- TexasKZ
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10 Feb 2026 11:06 #921381
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
Replied by TexasKZ on topic Converting 82 KZ550 LTD to dual front discs
The single disc system is strong enough to lock the front wheel. Do you need more than that? If you are road racing or spending a lot of time fully loaded (a passenger and heavy luggage) or regularly riding very aggressively in the mountains, a dual disc system is mostly a cosmetic choice.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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