Replacing the fuel line and vacuum lines

  • RetroRipper
  • RetroRipper's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 13
  • Thanks: 2

Replacing the fuel line and vacuum lines

01 May 2025 10:31 - 01 May 2025 12:35
#911966
Hey guys I’m new the group. I have a 1976 kz400 with dual carbs. How do I run the fuel lines correctly? I’ve seen all sorts of info but I’m getting confused. There are 2 ports at the petcock, a fuel inlet in the middle of the carbs (fuel rail) and one inlet on each carb as well. How do I correctly set this up? TIA!  
Last edit: 01 May 2025 12:35 by Street Fighter LTD.
The following user(s) said Thank You: Gdizard

Please Log in or Create an account to join the conversation.

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Platinum Member
    Registered
  • Posts: 8109
  • Thanks: 2633

Re: Replacing the fuel line and vacuum lines

01 May 2025 15:35 - 01 May 2025 15:38
#911976
That is interesting. According to the factory service manual, the petcock should have a single outlet. The hoses on the bottom of the bowls (#eight) are for drain or overflow. The ones on the sides (#5) are the bowl vents, and the fuel inlet in the center should be on the outside of the #2 carb (#11).

 
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 01 May 2025 15:38 by TexasKZ.
The following user(s) said Thank You: Scirocco, Gdizard

Please Log in or Create an account to join the conversation.

  • gd4now
  • gd4now's Avatar
  • Offline
  • User
  • User
    Registered
  • Denco where did you go?
  • Posts: 1622
  • Thanks: 637

Re: Replacing the fuel line and vacuum lines

01 May 2025 16:22 - 01 May 2025 16:34
#911979
I do not know this for fact but the pic of his carbs look more like the carbs on the 77 version of the 400 than the earlier versions.

I would also state that 2 ports on the petcock does not mean it is a vacuum operated one. What if anything is stamped around the petcock lever?
1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

Last edit: 01 May 2025 16:34 by gd4now.

Please Log in or Create an account to join the conversation.

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Platinum Member
    Registered
  • Posts: 8109
  • Thanks: 2633

Re: Replacing the fuel line and vacuum lines

01 May 2025 18:42
#911984
Here is a parts diagram for the 1978 Kz400. They look like what you have.

www.partzilla.com/catalog/kawasaki/motor...uretor-assy-kz400-a2
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

Please Log in or Create an account to join the conversation.

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Platinum Member
    Registered
  • Posts: 8109
  • Thanks: 2633

Re: Replacing the fuel line and vacuum lines

01 May 2025 18:45 - 01 May 2025 18:49
#911985
I just took a closer look at the fsm pic above, and dang if it doesn't look like there is a spot for a fuel line between the carbs, in front of the balance screw, #12.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 01 May 2025 18:49 by TexasKZ.
The following user(s) said Thank You: Gdizard

Please Log in or Create an account to join the conversation.

  • Scirocco
  • Scirocco's Avatar
  • Offline
  • Premium Member
  • Premium Member
    Registered
  • Never change a running system
  • Posts: 4398
  • Thanks: 2260

Re: Replacing the fuel line and vacuum lines

02 May 2025 13:26
#912025
Lets a pic talk......

 
The following user(s) said Thank You: gd4now, MFP-Joe

Please Log in or Create an account to join the conversation.

  • RetroRipper
  • RetroRipper's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 13
  • Thanks: 2

Re: Replacing the fuel line and vacuum lines

04 May 2025 18:02
#912117
Oh great. So I bought the wrong carbs is what you’re telling me……   I do need help with the throttle cables. One of them has so much slack but I’ve backed them all the way out already… help!!!

Please Log in or Create an account to join the conversation.

Moderators: Street Fighter LTD
Powered by Kunena Forum