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1982 GPz 550 27 Sep 2020 14:29 #835741

  • Uncle Brad
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Hey y'all!
Longtime owner of a 82 GPz 550. I've actually had it nearly 20 years but it was in need of some attention so it was put away until my retirement. Well...i finally made it to retirement and will be rebuilding it over the winter. Looking forward to sharing and gathering info.

Cheers!
UB
1982 GPz 550
2005 DR 650
2006 KTM 950 Adventure
2007 KTM 450 EXC

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1982 GPz 550 27 Sep 2020 16:38 #835746

  • TexasKZ
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Welcome aboard!
We are looking forward to watching and commenting on you rebuild.

There are several members here with lots of 550 experience. Look for posts from member Loudhvx, in his signature line are links to a bunch of really good info specific to the 550.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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1982 GPz 550 28 Sep 2020 04:53 #835764

  • riturbo
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Welcome . We need pics .B)
Gpz 750 turbo The one I ride
Gpz 750 turbo Not finished
Gpz 750 turbo Not started
Gpz 550 1981
Gpz 550 1983
Bunch of other junk

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1982 GPz 550 07 Dec 2020 07:27 #839511

  • ThatGPzGuy
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Welcome. I'm a big fan of the GPz550. My first bike was an '82 (I think) while at SDSU.
Congrats on retirement. It will be 3 years for me come February. Every day is Saturday!
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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1982 GPz 550 10 Dec 2020 17:51 #839767

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Well here's a few pics from when i first got the bike a while ago. You can see that it's the hideous gold/lime color. I've read that this was a Canada only version.



I'm certainly not going to restore it to original. I might have done if it was red originally. Just after i bought this bike, i picked up a 2002 ZRX 1200 which i loved but it killed my wrists. I had thought of painting the 550 to match but that seemed a little contrived. I think i'm going to try and take a little of one and a little of the other to make a homage to both. I'm going to attempt a candy red with stripes reminiscent of the 1200 with black wheels. I'm going to retain the polished portion of the wheels. I still am not sure if i want to put a big bore kit in it or just leave it stock. The engine has about 60k on the clock and still is in fair shape with no damage to the cylinders. I could probably just get by with throwing a set of rings in it. If anyone wants to chime in on their experience with the 615 kit or any other, please do.

Cheers!
UB
1982 GPz 550
2005 DR 650
2006 KTM 950 Adventure
2007 KTM 450 EXC
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1982 GPz 550 10 Dec 2020 21:23 #839781

  • Kawnut
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You might consider measuring the bore you have at present. I thought all GPZ model had black cylinder block & cylinder head. I noticed in the pics both are not painted. Just a thought. Will you have to sleeve the cylinders to go that large? I have built many,many. motors & used Weisco pistons, rings, & wrist pins. Never had a problem.
I always set up my piston/cylinder wall clearance @ (1.5) thousandths & this always worked well for me.
I am at present restoring a 1982 GPZ 750. Getting close to reassembling everything. Pick up my powder coated parts tomorrow & then it begins.
I am like a kid at Christmas with anticipation. Good luck on your project. If I can help in any way, just let me know.
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1982 GPz 550 11 Dec 2020 15:30 #839808

  • Uncle Brad
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Thanks for the suggestions. I'll have to go through everything again to ensure it's not just my wonky memory playing tricks on me. The engine is badly discolored from being improperly stored. What you see is a white residue on the cylinders and head. The bike had been exposed to a lot of moisture. The bike had previously lived on a farm and i think it was treated like one of the livestock...maybe worse. The engine lacked power when i got it. I only drove it a few hundred yards before putting it away. Upon disassembly, i found the mechanical advance rusted solid. I soaked it in Metal Rescue and it came out quite well. At some point in time it was tossed in a ditch and one side bore the brunt of that. There is cracked plastic and other damage. The instrument pod is cracked but was still working. Originally the bike was from somewhere out west. Alberta i believe. It made it's way to the east coast where i rescued it.
1982 GPz 550
2005 DR 650
2006 KTM 950 Adventure
2007 KTM 450 EXC

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