Valve cover

  • Stillridinum
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18 Apr 2020 08:28 #823592 by Stillridinum
Valve cover was created by Stillridinum
Hello!
New to the forum but been around bikes all my life. Recently picked up a 1982 kz1000 that needs some work. I found a powder coated valve cover on eBay and ordered APE block off plates from Z1.
Heres the question, can I install the block off plates without installing the reed valves? The reason I ask is I hear it is sometimes difficult to remove the reed valve without damaging them.
Any help will be appreciated. Thanks

1982 kz1000 LTD +6” arm from PDM
1980kz440
1998 flsts

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18 Apr 2020 09:46 #823598 by Nessism
Replied by Nessism on topic Valve cover
The whole idea of the block off plates is to disable the air injection system and clean up the plumbing. I don't think it matters if the reed valves are present or not at that point.
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18 Apr 2020 20:11 - 18 Apr 2020 20:16 #823638 by TexasKZ
Replied by TexasKZ on topic Valve cover
I think the reed blocks have to stay, or the block off plates will not seal.

If the injection ports are blocked with grub screws, then is just a matter of aesthetics.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 18 Apr 2020 20:16 by TexasKZ.
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22 Apr 2020 05:43 #823898 by kz-recruit
Replied by kz-recruit on topic Valve cover
If you don't want to use the reed valves pick up some gasket material and cut yourself a gasket. Should work the same

91 KZ1000P
05 S40

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24 Apr 2020 11:39 #824151 by loudhvx
Replied by loudhvx on topic Valve cover
I'm not sure on the 1000, but some models use a reed cage with an integrated rubber seal. These are the ones that get stuck in place and can break when you remove them. That seal stops air from getting in so it's best to leave the whole thing in place.

But if you have them out, then all you need to do is make a gasket, like Kz-recruit said, to seal the reed cover to the valve cover. I would cutout a paper gasket, but if the surface is smooth, a little RTV might get you by. The air-system just goes into the exhaust so you don't have to worry about RTV getting into the engine.

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25 Apr 2020 13:00 #824252 by Stillridinum
Replied by Stillridinum on topic Valve cover
Thanks to all for the info!!

1982 kz1000 LTD +6” arm from PDM
1980kz440
1998 flsts

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