Two '75 KZ400's, low $, and a need for cheap speed

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27 Sep 2009 08:33 #324249 by koolaidtrees
Hey all,

I am the proud owner of 2 1975 kz400's. One is a strong runner, with a newly cleaned and jetted carb, pod cleaners, 2-1 exhaust, hi-flow muffler, clean fluids, straight lightened frame and 19,xxx on the odo.

She has some mean blow-by, a new knock on the right side, and the old clutch is fading fast.

The other is a donor/practice bike which I've already scavenged cables, lights, wires, seat and ignition coil from. She's there mostly to see what I'll see when I do the real overhauling.

The runner is ready for new gaskets, rings and seals, and while I'm in there, I want to do what I can to make her better, stronger, faster, w/out spending $6 million.

If you have any tips or secrets, or general knowledge, please enlighten me. I have gas engine experience, but I am a newbie to kawi bikes in general.

Thanks for your help!

"A witty saying proves nothing"

~Voltaire

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27 Sep 2009 08:43 #324251 by koolaidtrees
Replied by koolaidtrees on topic Two '75 KZ400's, low $, and a need for cheap speed
Carbs. Cleaned and jetted carbs. 2 of 'em. Sorry.

"A witty saying proves nothing"

~Voltaire

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27 Sep 2009 11:39 #324284 by Nebr_Rex
swap in a 440,direct replacement

try kz400.com

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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27 Sep 2009 12:12 #324294 by koolaidtrees
Replied by koolaidtrees on topic Two '75 KZ400's, low $, and a need for cheap speed
Thanks, Rex. Any suggestions on if I wanna keep it a 400?

"A witty saying proves nothing"

~Voltaire

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27 Sep 2009 13:20 #324304 by Nebr_Rex
mill the head,mine was milled.025 and 1194 for a base gasket(required to use base gasket on 400 because of the oiling system) which bring comp. ratio to 10.8 on a 440.smooth out any rough edges in the ports,valve and port size are plenty big allready.othre wise just good ring and valve seal.and sounds like rod bearings

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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27 Sep 2009 17:35 #324355 by koolaidtrees
Replied by koolaidtrees on topic Two '75 KZ400's, low $, and a need for cheap speed
That's awesome, Rex. Thanks.

I'm def gonna seat the valves and replace any worn or failing parts in the valvetrain, and was thinkin about boring it .5mm over, cuz I have xtra pistons that size anyway. Any idea how that'd work out, with shaving the head?

Or is it better to mill the head & keep the old pistons if theyre not too worn out?

"A witty saying proves nothing"

~Voltaire

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27 Sep 2009 17:41 #324358 by Nebr_Rex
fresh straight cylinders are better,i think Z1 Ent. has rings,watch the dome height,some are different sizes

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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28 Sep 2009 15:16 #324500 by koolaidtrees
Replied by koolaidtrees on topic Two '75 KZ400's, low $, and a need for cheap speed
Thanks, Rex! You've been very helpful! I'll keep posting as I go thru the overhaul!

"A witty saying proves nothing"

~Voltaire

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