81 KZ1000 CSR resurrection

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20 Apr 2009 18:55 #283453 by spcsr1000
81 KZ1000 CSR resurrection was created by spcsr1000
Hi there,

New member to the kz club, I'm actually from the Suzuki GS dark side but I'm going to be helping a friend get an 81 KZ1000 CSR back on the road over the next month or so

No photos yet, we're in Vancouver BC with the bike currently stored out of town. The bike's been sitting in a barn for two years now so the carbs are going to have to come off and be cleaned, its iffy whether the battery will be able to be resurrected but I hear the tires were relatively new when parked. I hope we don't find rust in the tank!

Unfortunately while it was stored a vandal made off with the fuse cover and removed all of the fuses... I'm hoping that is the extent of the damage but we'll see

We're going to head out there in a couple weeks so in the meantime I am putting together a list of what to bring parts-wise in order to get this thing going.
Since its out of town we'd like to get it to a riding state over a long weekend and ride it out of there (we're prepared for failure, but would prefer to succeed!)

Anyway, I'll post my technical questions in the appropriate forum and I appreciate any advice or input that people have on this bike (common problems, general things to look out for etc.)

Thanks in advance
Steve P

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23 Apr 2009 08:16 #284373 by Tony
Replied by Tony on topic 81 KZ1000 CSR resurrection
Hi Steve, Welcome to kzr. You'll find all the info you need here. Good luck with your bike.

I was in Vancouver this weekend for the sun run and Lenard Cohen. Nice city you live in. :)

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25 Apr 2009 20:51 #285266 by TeK9iNe
Replied by TeK9iNe on topic 81 KZ1000 CSR resurrection
Welcome friend, good year B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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26 Apr 2009 20:00 #285550 by spcsr1000
Replied by spcsr1000 on topic 81 KZ1000 CSR resurrection
Thanks guys!

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26 Apr 2009 20:05 #285559 by timebomb33
Replied by timebomb33 on topic 81 KZ1000 CSR resurrection
welcome hey and you know what some of us even like suzi's in fact i won a wally on one and a championship with it that same year as well in fact if truth be known they are my second favorite motorcycle. the gs's that is.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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25 May 2009 11:57 #293888 by spcsr1000
Replied by spcsr1000 on topic 81 KZ1000 CSR resurrection
This resurrection was pretty successful for the time available:

With one and a half days we pulled the carbs, separated them, soaked them, cleaned thoroughly, new o-rings, changed oil, topped up the fluid in the old battery and charged it up, lubed the chain, took apart and cleaned the petcock, flushed out the gas tank and cleaned up the bike in general.

There's still a fair amount of work to do but in the short time we worked on it we got it started, got it to idle and rode it (short ride as a reward!)

It needs:

- new tires - rear desperately
- valve adjustment, carb sync
- fork seals
- speedo cable
- mirrors and signal lights
- front fender

I've attached a couple photos (tried to anyway)



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25 May 2009 11:58 #293889 by spcsr1000
Replied by spcsr1000 on topic 81 KZ1000 CSR resurrection (before photo)
Here's the before photo, was supposed to be the last post

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