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1980 kz440 LTD paintjob

  • Kawasaki_and_the_marlboro_man
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04 Jul 2021 17:45 #851290 by Kawasaki_and_the_marlboro_man
1980 kz440 LTD paintjob was created by Kawasaki_and_the_marlboro_man
I painted my 1979 kz400 LTD tank which happens to be the same as my 1980 kz440 LTD. Anyways i did some measurements to make the side teardrops the same size as on original tank, did an electric blue duplicolor, and dupli color aryclic lacquer white. Then clear coat. Taped off and scotched brited where i was applying one shot metallic gold pinstripe. 

Anyone know why gas makes the paint go soft amd eff itself up? I thought automotive dupli color would work. Wetsanded and applied fine. Eager to do my kz1000 sidecar, but guess ill have to do a spray setup with compressor...

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06 Jul 2021 05:50 - 06 Jul 2021 06:07 #851366 by Pagala
Replied by Pagala on topic 1980 kz440 LTD paintjob
It's the clearcoat. It has petrol-resistant properties but it isn't like the one the manufacturers use. I don't know exactly why that is. Some people say you have to wait about a month for it to outgas, before it's properly petrol resistant. Anyway, when I painted my 440 I decided to not use clearcoat. I know, it's sacrilege. But one drop of petrol on the clearcoat you get as a consumer will ruin the tank... So I used a good petrol resistant paint with proven petrol resistance, and heavily waxed it, with a solid block of wax. Splashed petrol doesn't touch it now. If you splash petrol on it, you just rub it off in a circular motion with a cloth. Just one of those things where the product (petrol resistant lacquer / clear coat) never seems to work out.

Also, pinhole leaks in the fuel tank will lift up the paint from underneath.

1̶9̶8̶3̶ ̶K̶a̶w̶a̶s̶a̶k̶i̶ ̶G̶T̶5̶5̶0̶ ̶(̶U̶K̶-̶o̶n̶l̶y̶ ̶m̶o̶d̶e̶l̶)̶,̶ ̶a̶l̶s̶o̶ ̶k̶n̶o̶w̶n̶ ̶a̶s̶ ̶t̶h̶e̶ ̶Z̶5̶5̶0̶ ̶G̶1̶,̶ ̶r̶e̶g̶i̶s̶t̶e̶r̶e̶d̶ ̶i̶n̶ ̶1̶9̶8̶4̶.̶
1981 Kawasaki Z440 (KZ440C1)
Last edit: 06 Jul 2021 06:07 by Pagala.

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06 Jul 2021 08:02 - 06 Jul 2021 16:56 #851372 by ckahleer
Replied by ckahleer on topic 1980 kz440 LTD paintjob
No eBay APP ID and/or Cert ID defined in Kunena configurationDupli color paint is not fuel resistant, but the color selection is great, so I still use it on gas tanks. The trick is to use 2K clear coat. It is a 2 part paint in a spray can that will protect your dupli color paint.

94 KE100
81 CM200t
82 KZ305
85 VF1100c
Last edit: 06 Jul 2021 16:56 by ckahleer.

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06 Jul 2021 09:17 - 06 Jul 2021 09:19 #851376 by loudhvx
Replied by loudhvx on topic 1980 kz440 LTD paintjob
Beautiful job on that 440 tank.

I'm not sure you can get a paint job that is truly gas proof anymore.

I had a professional auto-body shop paint a tank for me.  They said gas won't affect it.  I asked if I had to wait a month and they said it would be gas proof right away. But I did a test on the underside right after I got it back and gasoline took the paint off.  It had whatever clearcoat they used on cars. I'm glad I didn't test the top side.  That was 10 years ago and I was super careful not to get any gas on the paint ever. I would refill very slowly at the pump to prevent gas from spraying back out.  I wonder if the paint is more durable now after aging.  I'm still afraid to test it. 
Last edit: 06 Jul 2021 09:19 by loudhvx.

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06 Jul 2021 11:21 #851381 by ghostdive
Replied by ghostdive on topic 1980 kz440 LTD paintjob
For what it's worth, I used 2k clear on my bike and it holds up fine to gas - little droplets don't cause any issues, and recently I dripped a lot down the side as I was in a hurry - wiped it up with a paper towel and the clear is just as glossy without harm. I think I used 2 or 3 coats. 

1982 KZ750 Spectre - 6 speed swap, BS34s, 18" rear wheel

2001 ZX-6R

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19 Jul 2021 02:51 #851995 by molark5
Replied by molark5 on topic 1980 kz440 LTD paintjob
I know others had success using the clear coat from House of Kolor.

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12 Aug 2021 16:42 #853668 by 82KZ440LTD
Replied by 82KZ440LTD on topic 1980 kz440 LTD paintjob
Sorry to bring back this zombie thread, or whatever its called.

Just wanted to say it looks awesome, especially for the area.

If any one wants to keep this thread alive, are these still the color brands to go with?  Duplicolor and then the 2k clearcoat?  I see NAPA will mix any color in a can, but I don't know if they are quality or not.  Any color and at a local shop is awfully tempting though!

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12 Aug 2021 16:47 #853669 by 82KZ440LTD
Replied by 82KZ440LTD on topic 1980 kz440 LTD paintjob
Also, love the boots.  Def doing that to my bike!

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13 Aug 2021 08:06 - 13 Aug 2021 12:45 #853703 by martin_csr
Replied by martin_csr on topic 1980 kz440 LTD paintjob
By loudhvx:  .... I'm not sure you can get a paint job that is truly gas proof anymore. ...
I had a professional auto-body shop paint a tank for me.  They said gas won't affect it.  I asked if I had to wait a month and they said it would be gas proof right away. But I did a test on the underside right after I got it back and gasoline took the paint off.  It had whatever clearcoat they used on cars....


Strange.  My fuel tank was done at a dealership & it has been fuel proof from the get go. 
I don't remember how long ago it was painted but at least 7 yrs.  I assume it has a polyurethane clear coat. ???

1981 KZ650-CSR. Metallic Navy Blue w Silver graphics on tank. pro bono by JC.
Last edit: 13 Aug 2021 12:45 by martin_csr.

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