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Minor engine cover damage

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27 Dec 2012 23:47 #564921 by Spitfire151
Minor engine cover damage was created by Spitfire151
So I took off the starter clutch cover on my 1981 KZ440B, it being my first time, I was overly cautious until I got too confident. What I damaged was an opening for a case bolt. Just the crest of the circle snapped off and the bolt can still do in but I've got a little chunk missing. I'm working out of a cold shed so the metal wasn't too forgiving, nor was my ignorance. What kind of epoxy can I use to fix this?

I've heard Loctite Quick Metal would work... thoughts? -Yes 'be more careful next time!'

I just got a jack for the holiday so it will go up on that so I can work on it easier.

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27 Dec 2012 23:49 #564924 by wireman
Replied by wireman on topic Minor engine cover damage
Picture of damage? B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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28 Dec 2012 00:07 #564931 by Spitfire151
Replied by Spitfire151 on topic Minor engine cover damage
Sadly it will have to wait until tomorrow, but I can get one.
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28 Dec 2012 18:00 #565007 by Marklorenzo
Replied by Marklorenzo on topic Minor engine cover damage
Worse comes to worse, you could check ebay for one. Maybe post something in Wanted section for a new old cover if you want to have it right.

1984 KZ700 A1

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01 Jan 2013 18:26 #565465 by Spitfire151
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01 Jan 2013 18:51 #565469 by 650ed
Replied by 650ed on topic Minor engine cover damage
You can pick up a replacement on eBay for about $30. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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01 Jan 2013 22:21 #565488 by wireman
Replied by wireman on topic Minor engine cover damage
Yeah it would be tough to fix that without welding the old piece back on,Id try flee bay also B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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01 Jan 2013 23:07 #565491 by saxjonz
Replied by saxjonz on topic Minor engine cover damage
Yep those aren't too expensive on flea bay. By the way when you get one you should grab a 1000 grit and 1200 grit sandpaper and a polish kit from harbor freight and polish that bad boy.

Marklorenzo wrote: Worse comes to worse, you could check ebay for one. Maybe post something in Wanted section for a new old cover if you want to have it right.


79 LTD B3
80 LTD B4 1075 kit JE Pistons .410 cam grind, Bassani, 31 keihin CR Specials...
1980 Z1R, 2002 ZRX1200, 2003 ZRX1200

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01 Jan 2013 23:26 #565492 by roy-b-boy-b
Replied by roy-b-boy-b on topic Minor engine cover damage
That one is usable until you find one. Roy

1979 LTD Street Fighter.1977 KZ1000
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02 Jan 2013 00:59 #565508 by Topper
Replied by Topper on topic Minor engine cover damage
If you want to try and reattach the piece while you shop for a replacement, I'd just go with a little JB Weld.

Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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02 Jan 2013 23:50 #565642 by Spitfire151
Replied by Spitfire151 on topic Minor engine cover damage
Thanks for all of the help, I'll try the epoxy while searching for a new one. I'm just concerned for the aesthetics, it bugs me!

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07 Jan 2013 21:33 #566273 by Spitfire151
Replied by Spitfire151 on topic Minor engine cover damage
Fixed w/ JB Weld:



The second pic's shadow makes the hole look uneven, the bolt goes in just fine and the head will cover the majority of the discoloration Thanks all!
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