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Polishing engine covers

  • Je77ekz1000a
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29 Aug 2012 13:28 #545472 by Je77ekz1000a
Polishing engine covers was created by Je77ekz1000a
Can someone tell me the proper way to get light road rash off my engine covers. I've done SOME polishing before, but I would like to know some of your guys way of doing this.

Jesse Shasteen
77 KZ1000 A
Huntsville AL

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29 Aug 2012 13:40 #545476 by JEFFG1
Replied by JEFFG1 on topic Polishing engine covers
it might help if you post a pic of the damage so we could see how bad it is and how to go about fixing it

1976 KZ 900 PRO STREET 1977 kz1000 dragbike project

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  • wireman
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29 Aug 2012 13:41 #545477 by wireman
Replied by wireman on topic Polishing engine covers
Start with a block sander and maybe a file depending on how bad they are,the castings tend to be wavey and polishing without getting things nice and flat/smooth first magnifys it. B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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29 Aug 2012 13:53 #545480 by ramtough_63
Replied by ramtough_63 on topic Polishing engine covers

wireman wrote: Start with a block sander and maybe a file depending on how bad they are,the castings tend to be wavey and polishing without getting things nice and flat/smooth first magnifys it. B)



if you have a polishing wheel I suggest getting a 3M deburring wheel (wish I had one)

File block sand you rash out where I did mine had a small belt sander with emery cloth
i used that for a while til I thought I had it hit it with a quick polish on the wheel
to see how much work it needed then used the deburring wheel

only spent a few minutes polishing because I get bored easily

My brother has more patience than I do he uses the deburring wheel after sanding then moves on to the rouges and wow he can make it shine

1978 KZ1000 A2
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29 Aug 2012 17:38 #545511 by Je77ekz1000a
Replied by Je77ekz1000a on topic Polishing engine covers
Here is one side, the other side is about the same.


Sorry for the poor phone pics

Jesse Shasteen
77 KZ1000 A
Huntsville AL

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29 Aug 2012 17:41 #545512 by Je77ekz1000a
Replied by Je77ekz1000a on topic Polishing engine covers
Here is one side, the other side is about the same.
Maybe I should add that they have already been polished at one time, I have only kept them cleaned and hand polished with some Mother's cause I was afraid of scaring them even more. But I really want these scratches out!


Sorry for the poor phone pics

Jesse Shasteen
77 KZ1000 A
Huntsville AL
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29 Aug 2012 18:09 #545518 by ramtough_63
Replied by ramtough_63 on topic Polishing engine covers
without polishing tools just start sanding wrap a piece of sand paper around a paint stick put a towel in your lap and sand while watching the speed channel

gradually getting finer with the paper until you get to 2 or 3k grit
I keep a spray bottle and sand wet but I dont really think it matters

jmo

it will look worse before it looks better

1978 KZ1000 A2
Thrown Together To Ride Til Winter
Facebook Page
Free Range Custom Art


1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
70 Yamaha 100
and various enduros dirtbikes minibikes...

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29 Aug 2012 18:41 - 29 Aug 2012 18:43 #545523 by KZJOE900
Replied by KZJOE900 on topic Polishing engine covers
Everything everybody said about the sanding process. But you may have to start with a fine metal file. Use light pressure because because you want to avoid getting file marks which are still a pain to sand out as you can see from the second picture below. You can the cover was gauged up pretty good from a fall or crash. With enough force that the points housing had a piece missing (therefore the black tape). Replaced the housing but saved the cover.





Current project 76 KZ900 (This was a Vetter model)
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81 XJ550H SECA (Current Project)
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Last edit: 29 Aug 2012 18:43 by KZJOE900.

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  • bluej58
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29 Aug 2012 18:43 - 29 Aug 2012 18:50 #545524 by bluej58
Replied by bluej58 on topic Polishing engine covers
Are you sure that wasn't chromed ?
As shiny as it looks around the DOHC it kinda reminds me of my old chrome one.

Nice job Joe.

78 KZ1000 A2A
Last edit: 29 Aug 2012 18:50 by bluej58.

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29 Aug 2012 21:15 #545535 by Je77ekz1000a
Replied by Je77ekz1000a on topic Polishing engine covers
Thanks guys!

Good job Joe!

And Ramtough, I've seen your polishing B) !
Its not gonna be too much longer for me to start on my old baby. I will keep pics posted and sure I'll have plenty of questions ahead

Jesse Shasteen
77 KZ1000 A
Huntsville AL

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29 Aug 2012 21:24 #545539 by ltdrider
Replied by ltdrider on topic Polishing engine covers
With a stool, some decent tunes, and a fridge full of beer, much is possible.
I found a metal polish called "Mr. Buffer". Can't be bought in California, but it's made (or was) in Oklahoma, and I bought some on line. Worked better than anything else I tried.
Tim

'76 KZ900 LTD (Blaze)
'96 Voyager XII (Dark Star)
'79 KZ650 Cafe Project (Dirty Kurt)
Greensboro, NC
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29 Aug 2012 23:02 #545564 by kzz1king
Replied by kzz1king on topic Polishing engine covers
A bit pricey!

if you have a polishing wheel I suggest getting a 3M deburring wheel (wish I had one)

File block sand you rash out where I did mine had a small belt sander with emery cloth
i used that for a while til I thought I had it hit it with a quick polish on the wheel
to see how much work it needed then used the deburring wheel

only spent a few minutes polishing because I get bored easily

My brother has more patience than I do he uses the deburring wheel after sanding then moves on to the rouges and wow he can make it shine[/quote]

74 Z1 1075, 29 smoothbores, owned and ridden since 1976
Home built KZ1000 turbo setup

www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build

www.kzrider.com/forum/11-projects/532489-74-z-makeover

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