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How to get gas cap off without key?

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06 May 2006 07:03 #45465 by fuzzwardo
How to get gas cap off without key? was created by fuzzwardo
Can anyone give me a clue on how to do this? It is on a '81 Kz 650.

1978 Kz650B
2001 ZX9R
1996 zx9r project
1985 Suzuki SP250
1991 Harley Electra-glide classic

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06 May 2006 07:05 #45467 by btchalice
Replied by btchalice on topic How to get gas cap off without key?
locksmith should be able to make a key with the number on the lock

Terry Meyer / Wichita KS
76 kz900 w/1000 motor TWZTD
I am not driving too fast, I'm flying too low.

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06 May 2006 08:02 #45473 by Biquetoast
Replied by Biquetoast on topic How to get gas cap off without key?
fuzzwardo wrote:

Can anyone give me a clue on how to do this? It is on a '81 Kz 650.


Hmm.
Are you sure that cap actually has a real *keyed* lock? My bikes, though they are older, just have a key "slot" on the gas cap, that even my house key can open.

(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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06 May 2006 08:09 #45474 by neilage66
Replied by neilage66 on topic How to get gas cap off without key?

Hmm.

Are you sure that cap actually has a real *keyed* lock? My bikes, though they are older, just have a key "slot" on the gas cap, that even my house key can open.


My cap on an 1981 model acts the same way...I could probably pop it with a couple stout toothpicks!:laugh:

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06 May 2006 08:34 #45480 by 77KZ650
Replied by 77KZ650 on topic How to get gas cap off without key?
mine will onen with ANY key, or even a jack knife:whistle: just dont tell my frieds around home that....:P

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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06 May 2006 12:33 #45532 by KawasakiBob
Replied by KawasakiBob on topic How to get gas cap off without key?
Okie dokie.
To get a key cut from your local dealership you'll need 2 things....
On the bottom of the IGNITION switch , remove the entire switch, not just the cylinder, there's a code stamped on the bottom, this is the key code.
Take the entire switch and a copy of your registration or any proof of ownership down to the dealer and they will be able to cut you keys.

Now.... here's the secret....
Most dealerships do NOT use OEM key blanks, they use Curtis Industries blanks. The dealer pays about a dollar a piece for them. OEM key blanks cost the dealer about 7-15 bucks a piece.
Any money they charge on top of that is whatever they want to gouge you for actually cutting the key.
Most smaller shops will only charge you about 5 bucks a pop. Any more than that and tell them to go pound sand.
Hopefully that helps.

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06 May 2006 16:28 #45550 by vic44139
Replied by vic44139 on topic How to get gas cap off without key?
Any Kawasaki key will open any gas cap. I just tried it on both of mine. Heck, maybe any motorcyle key would.

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06 May 2006 18:19 #45579 by Mcdroid
Replied by Mcdroid on topic How to get gas cap off without key?
Kawasaki did not employ keyed tumblers until 1983... unless you have broken a key off in the cap, ANY early model Kawasaki key will work. To verify this, I just walked out into my garage and opened the gascap to my KZ1000A1 with the key to my 1982 GPz1100. :lol:

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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06 May 2006 19:00 #45586 by rstnick
Replied by rstnick on topic How to get gas cap off without key?
The top of the Keyway will just spin and spin. You have to get about 3/8" in to turn the lower section. Like Mcdroid said, there are no tumblers, so almost anything will open it. You just have to get down to the lower portion and turn.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project

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06 May 2006 23:04 #45621 by fuzzwardo
Replied by fuzzwardo on topic How to get gas cap off without key?
Well the key from my '78 didn't work so I'm guessing someone broke the lock before I got it. I ended up taking a small punch and driving out the little roll pin that held the hinge together. It came off fine.

1978 Kz650B
2001 ZX9R
1996 zx9r project
1985 Suzuki SP250
1991 Harley Electra-glide classic

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