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Tank Rust removal

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20 Mar 2006 21:40 #32982 by agawam
Replied by agawam on topic Tank Rust removal
this is how I used the electrolite method.... I went to a pool supply store, got some PH+ (99% sodium carbonate), I took the petcock off my tank and plugged the hole with a rubber cork, filled the tank with a solution of water and about 2 cups of PH+ (completly fill the tank) I took a spraybomb cap (the plastic cover)drilled a hole about 1/4 in in middle and put a long bolt with a bunch of washers on it(washers hanging about 2.5 inches from bottom of cap) intalled a nut to keep the bolt in the cap with enough sticking out to attach the positive clamp to, this is placed on the fuel fill hole so it dosen't touch the metal of the tank(just about the right size) then attached the negetive cable to the petcock threads, I used a 10 amp battery charger,when it is working there will be a bubbling in the solution, you should put the tank on a plastic bucket because there will be overflow and the solution is caustic, twice a day you will have to clean the rust off the bolt and washer assembly,this process took aproximatley 4 days,the tank was pretty rusted and now its rust free, the key is to keep the positive electrode clean, you can top off the tank with water so it remains full

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20 Mar 2006 21:42 #32983 by agawam
Replied by agawam on topic Tank Rust removal
use sodium carbonate this stuff is not baking soda(sodium bicarbonate)the system works and works for cleaning rust off other thing too if you build a tub for it, you have to have patience and pay attention to the project

Post edited by: agawam, at: 2006/03/21 00:50

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21 Mar 2006 07:18 - 03 Dec 2008 19:51 #33050 by JMKZHI
Replied by JMKZHI on topic .
del
Last edit: 03 Dec 2008 19:51 by JMKZHI.

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21 Mar 2006 07:41 #33052 by btchalice
Replied by btchalice on topic Tank Rust removal
spray paint slang

Terry Meyer / Wichita KS
76 kz900 w/1000 motor TWZTD
I am not driving too fast, I'm flying too low.

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21 Mar 2006 13:18 #33115 by Vter Bob
Replied by Vter Bob on topic Tank Rust removal
Throw an aerosol spray can in an open fire and the term "spraybomb" will shortly become apparent. :whistle:

Georgia, Vermont

1981 KZ550 LTD
1982 KZ1000 LTD
1999 ZG1000 Concours

Greetings from the Peoples Republic of Vermont, home of Ethan Allen, 2 American Presidents, a socialist US Senator and.....Homer & Bart Simpson

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21 Mar 2006 14:30 #33144 by N0NB
Replied by N0NB on topic Tank Rust removal
KZCSI wrote:

As a collector of bikes I can tell you that a rusty tank is worth more than a sealed tank any day.


Awww, heck. I just customized it and "made it mine"! :P :lol:

- Nate >>

Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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22 Mar 2006 05:13 #33311 by 900cows
Replied by 900cows on topic Tank Rust removal
I own a radiator & tank repair service center.We do motorcycle,car,truck,heavy equipment,etc...We do the electrial fling too!Most of the time we use acids tho.The tank department done eighteen hundred and nine tanks last year.I dout anyone in this fourm has any clue to the extent of our chemicial inventory.Four guys in tank department,three guys in radiator side.Weve had great results over the years.U have to get rid of the rust tho, thats for sure.I my self dont like leaving gasoline in my 900,gets old,have to drain anyway.So a sealed up tank wont rust, ever agin.Mine has been in the tank for sixteen years.My dad bought the bike new in late 75.We also have a Napa Auto Care Center too.

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