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Side Cover Repair?

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03 Jan 2006 15:31 #15856 by KevZ
Side Cover Repair? was created by KevZ
My right side cover is missing a post. What are some options to fixing this? Of course, if anyone has one laying around they don't want, let me know.

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03 Jan 2006 19:10 #15878 by rstnick
Replied by rstnick on topic Side Cover Repair?
One of my covers lowest post is missing. I drilled a small hole in the side cover near the edge, and used a Black Zip tie to fasten to the frame.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project

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04 Jan 2006 06:30 #15919 by wiredgeorge
Replied by wiredgeorge on topic Side Cover Repair?
You can epoxy a bolt into the location where the post used to be. Use SLOW CURE (24 hour) epoxy. Most hardware stores sell a product called Mortite. This stuff is clay in a string form... you basically build a dam around the bolt (or whatever you can use to sub for the post) and then pour epoxy into the dam. The epoxy will not stick to the Mortite and once the epoxy is set, you just remove the Mortite and the epoxy will cover the bolt head and adhere well to the inner side of the cover. The epoxy is stronger than the original plastic. Drill a hole in the bolt and safety wire it or use a cotter pin to ensure it doesn't come out.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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04 Jan 2006 09:55 #15947 by KevZ
Replied by KevZ on topic Side Cover Repair?
Thank you for the suggestions, guys! Both ideas have their own merits, rstnick's idea provides a way to keep the cover attached to the bike on a semi-permanent basis, and WG's idea provides stealth. I jsut have to figure out which I prefer. Thanks, again.

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04 Jan 2006 12:52 #15986 by duncan
Replied by duncan on topic Side Cover Repair?
another option involves drilling a hole in the sidecover, and using this hardware:

www.redlinecycle.com/Sidecovers%20Aftermarket.html

Post edited by: duncan, at: 2006/01/04 15:53

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