KZR's Bikes of the Month for 2024

Repairing or cleaning inside of gauge glass? How to re-ring?

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20 Nov 2024 06:37 #906262 by chopper1963
Have we ever figured out a way to get that ring off and BACK ON that holds the Kawasaki gauges together like the one on the GPz550 I am working on now? The inside of the glass has some kind of condensation on it that won't go away.

 

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20 Nov 2024 07:55 #906263 by Nessism
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20 Nov 2024 09:54 #906264 by chopper1963
Thanks. That is amazing rebuild!

So did you use the same screwdriver to put the ring back on, or how did you get it re-crimped back on?

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20 Nov 2024 10:18 #906265 by Nessism
You can use a screwdriver, or better, a punch and hammer, to push the lip back down.  

Pry slowly, a little at a time, as you work around the gauge.  It will take several revolutions around before the lip is suitably opened.  Same when closing; go slow, a little at a time, as you work around.
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20 Nov 2024 13:19 #906268 by chopper1963
What is the ring made from? Tin? Would heat help, also?

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20 Nov 2024 16:24 #906270 by Nerdy
I think if you apply enough heat to modify the properties of almost any metal, you'll run the risk of damaging the gauge face and/or internals

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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  • gd4now
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  • Denco where did you go?
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20 Nov 2024 17:06 #906271 by gd4now
Agree no heat is needed. I know I am old but I think for some reason I have see some one on some on line site where a wheel was use to push  the ring back done tight but I can not find what I am thinking of sorry This getting old is not for sissies!

1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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20 Nov 2024 19:39 #906273 by Nessism

I think if you apply enough heat to modify the properties of almost any metal, you'll run the risk of damaging the gauge face and/or internals
This is an understatement.  The metal needs to be red hot in order to ease bending, and the plastic gauge housing would melt into a puddle

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