KZR's Bikes of the Month for 2024

ignition cover

  • Zaddict
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02 Apr 2022 20:29 #864783 by Zaddict
ignition cover was created by Zaddict
Hi All, 

Looks like the work of a crack head messing with my ignition with a screwdriver. Damage isn’t too bad but now the little springed cover won’t close. Which is sad because all kinds of crap can now make it into the cylinder. Any suggestions to fix?

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...

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05 Apr 2022 02:22 #864933 by Ian_B
Replied by Ian_B on topic ignition cover
Don't you just love what pond life can do to your bike?

The damage doesn't look too bad. I'd probably start by making some kind of hook that fits through the slot and gently, bit by bit start pulling the cover back into place. Either rig up a light slide hammer or some type of screw puller arrangement. Don't try to do it in one go, take several pecks at it. It might work, it's unlikely to make things worse.

If this doesn't work, it'll either be live with it or buy a new lock.

Ian

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  • howardhb
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05 Apr 2022 05:15 - 05 Apr 2022 05:17 #864936 by howardhb
Replied by howardhb on topic ignition cover
I agree, try to reverse the damage... the metal is thin and can easily be re-formed.

I successfully "straightened" mine by grinding a piece of broken hack-saw blade into a suitable shape, like a flat spoon with a sharp edge,
and slowly worked the metal "up" until the little inner tab sprung back into place. Work it slowly...
Be careful also, not to push the opposite edge down!

H.
 

'81 GPz 550 D1
'81 GPz 1100 B1 ELR "Tribute" www.kzrider.com/our-forum/11-projects/61...-elr-tribute?start=0
'82 Yamaha YB100 Fizzie
'79 Suzuki GT200 X5 TWO STROKE TWIN - SMOKER!
Last edit: 05 Apr 2022 05:17 by howardhb.

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  • Zaddict
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21 Apr 2022 21:17 #865920 by Zaddict
Replied by Zaddict on topic ignition cover
Success! Gently worked the metal back up as suggested with a small flathead screwdriver and the cover springed back happily. Kind of embarrassing how gratifying it was to fix. The ignition is once again protected from crud. Happy bike = happy me. Thanks!



 

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...
The following user(s) said Thank You: howardhb

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23 Apr 2022 17:17 #866030 by rstnick
Replied by rstnick on topic ignition cover
My '78 Ignition doesn't have a spring loaded door.

[IMG

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project

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24 Apr 2022 06:36 #866049 by TexasKZ
Replied by TexasKZ on topic ignition cover
That is interesting. I do not recall ever seeing one without a cover of some sort. Are you sure there isn’t one hiding in there someplace?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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