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Front bevel gears help

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14 Jan 2021 15:46 #841707 by Meucas
Front bevel gears help was created by Meucas
Hey everyone! I've owned my '84 Kz550 F2 for five months, and two of those my engine has been off because the bearing blew out on the front bevel gearset on my first ride. The gearset has been in the shop for two months now and they're seemingly dragging their feet about getting it fixed, waiting on the engine case gasket and bearings (I've already bought the gasket, and ordered OEM bearings yesterday.) They're unable to start any work on it too because they don't have any way of disassembling it.

I'm looking for a tool or part number, or someone to point me towards an improvised method of getting the bolts holding the gears in the case out.

I've considered that I could just install the bevel gears back onto my engine, putting the engine in gear, and using a big impact drill to loosen the troublesome bolts off, but I've been told that that's a bad idea.

Anyone have any pointers?

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14 Jan 2021 19:10 #841713 by Mc Tavish
Replied by Mc Tavish on topic Front bevel gears help
G'day, any chance you can post photos of the gears in question as I'm not really sure what it is that you are trying to achieve.
If not, can you provide links to the parts you have ordered.
This will make it easier for members to help with your problem.
Cheers.

1978 z650C

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15 Jan 2021 05:25 #841720 by Nessism
Replied by Nessism on topic Front bevel gears help
Do you have the factory service manual for your bike? No doubt Kawasaki developed special service tools for servicing the drive shaft front bevel gears. Maybe you can copy the tool design and make a home brew tool based on the factory design?

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15 Jan 2021 14:58 #841748 by Meucas
Replied by Meucas on topic Front bevel gears help
92001-1169 and 92015-1065 in this diagram.
Attachments:

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15 Jan 2021 15:00 #841749 by Meucas
Replied by Meucas on topic Front bevel gears help
All I have is the Clymer manual, and it doesn't go into that kind of detail. Just how often to change the oil in the rear gears driving the wheel since that's a different oil reserve.

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15 Jan 2021 15:06 #841750 by Meucas
Replied by Meucas on topic Front bevel gears help
Fortunately the mechanic that my parents go to is confident that he can get the work done on it. I showed the part to him and he said he has a fancy gear puller that'll probably do the job.

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29 Jan 2021 06:54 #842629 by TexasKZ
Replied by TexasKZ on topic Front bevel gears help
How did it go?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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