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Help with KZ400 Rear Wheel Installation

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06 Nov 2020 17:15 #838187 by Wez
Hello all. So I'm trying to mock fit everything up. I removed the rear wheel, bearings and spacer for inspection. I reinstalled the spacer inside the wheel, and pounded in the old bearings in after cleaning them up. I plan on getting new ones but wanted to learn how to do things myself. After inspecting the exploded view of the rear wheel assembly, I put everything together and now the side spacer seems like it will never go in. I have to pry the swing arm open to even attempt to install it. It's roughly 3/4" off which seems like a mile to me. Please look at the images. On the sprocket side, the shaft with the threads looks like it's sticking out the amount I need. The only way that shaft would go IN anymore is if the bearings were seated further down into the wheel. I tried to pound them in more but nothing is budging. Does anything stick out wrong?
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07 Nov 2020 02:12 #838194 by Scirocco
Replied by Scirocco on topic Help with KZ400 Rear Wheel Installation
Turn the flattened sides of the cuppeling sleeve #27 so it fits into the slot of the swing arm. This give you the space you you need for the wheel install.

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07 Nov 2020 05:16 - 07 Nov 2020 08:35 #838195 by martin_csr
Replied by martin_csr on topic Help with KZ400 Rear Wheel Installation
Rear brake shoes. If you don't know the age of the brake shoes, replace them.
Last edit: 07 Nov 2020 08:35 by martin_csr.

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07 Nov 2020 07:42 #838201 by Wez
Replied by Wez on topic Help with KZ400 Rear Wheel Installation

Scirocco wrote: Turn the flattened sides of the cuppeling sleeve #27 so it fits into the slot of the swing arm. This give you the space you you need for the wheel install.

Shot out to Germany! Appreciate this so much...wow....Thanks! This was frustrating me. So I'll order new bearings and rear brake shoes now. Thanks for the advice martin. I honestly was going to run those old ones because they cleaned up nicely.... think I found me a new home :)

The front is disc. Any advice on a caliper rebuild kit / shoes? I can make a thread in brakes as well because I plan on running a replacement braided line directly from the master. The instrument cluster is getting bypassed so I wont need that brake safety light switch mounted on the that brake union piece. But I want to keep blinkers....Later challenges.

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