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'80 KZ650 sprocket ratios

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14 Aug 2020 09:35 #832893 by jekyllman
'80 KZ650 sprocket ratios was created by jekyllman
Just wrapped up a year-long custom job on a 1980 KZ650 and took it on the freeway for the first time today. I replaced both sprockets with new ones per the manual specs. I have to admit, it feels like it's geared really low - I find myself hit 5th (final) gear when I'm on 45mph roads. Around here (Idaho) there are plenty of 80mph speed limit interstates and it really feels stressed at 70 even though it's still got plenty of power. Anybody feel the same way with these 650's?

1980 KZ650F1 - 10k miles (see photo)
1981 KZ305 CSR - 10k miles (didn't have the heart to customize this one, will stay original)

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14 Aug 2020 10:43 #832897 by 650ed
Replied by 650ed on topic '80 KZ650 sprocket ratios
At 70 mph the KZ650 engine should be turning roughly 5250 rpm. If yours isn't there's a problem. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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14 Aug 2020 10:59 - 14 Aug 2020 11:02 #832899 by martin_csr
Replied by martin_csr on topic '80 KZ650 sprocket ratios
The rpms can vary somewhat depending upon the sprockets. I would check the number of teeth to see if yours are stock are what.

My 81 KZ650-CSR can do 70 mph all day long, and speeds runs up to 85 mph & above are no problem. I've had several occasions when the battery & ignition coils caused the motorcycle to run poorly at speed. low electrolyte once, then a bad battery & bad coils another time.
Last edit: 14 Aug 2020 11:02 by martin_csr.

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14 Aug 2020 11:45 #832901 by jekyllman
Replied by jekyllman on topic '80 KZ650 sprocket ratios
I'll have to check and see on the RPM. The new tach I installed is digital so the reading is totally off. For what it's worth it SEEMS super high at 70mph. Like around 7k.

Current sprockets are what are listed in the manual so I can't imagine that's the issue. :dry: :dry: :dry:

1980 KZ650F1 - 10k miles (see photo)
1981 KZ305 CSR - 10k miles (didn't have the heart to customize this one, will stay original)

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14 Aug 2020 13:51 - 14 Aug 2020 14:03 #832909 by 650ed
Replied by 650ed on topic '80 KZ650 sprocket ratios
If the sprockets are the correct sizes but the engine rpm is higher than normal maybe the clutch is slipping. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 14 Aug 2020 14:03 by 650ed.

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  • gd4now
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  • Denco where did you go?
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14 Aug 2020 16:04 #832919 by gd4now
Replied by gd4now on topic '80 KZ650 sprocket ratios
Here are to the best of my knowledge the stock sprocket numbers for the 650s.

B1 42/16
B2 42/16
B2A 42/16 2.63
B3 42/16
B4
C1 42/16
C2 42/16
C3 42/16
C4
D1 40/16
D1A 40/16 2.50
D2 41/16 2.56
D3
D4 33/13 2.538
E1 41/16
F1 42/16
F2 34/13 2.615
F3 34/13
F4 34/13
H1 33/13 2.538
H2 33/13
H3 33/13


the 42/16, 41/16 and 40/16 use a 530 chain
the 33/13 and 34/13 use a 630 chain

1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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