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Just to make sure I got this right

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16 Jun 2006 18:40 #55025 by gpzrox
Just to make sure I got this right was created by gpzrox
84 GPZ 750. When getting the master cylinder ready for the rebuild, I have the master cylinder off the bar, the handle off, the plastic and rubber boot out.

Should I be able to just pull the piston right out? The diagram shows a piston stop washer it looks like, just not sure if I have to unscrew something or what not.

Another question, do most motorcycles have 7/8 handlebars? It seems like I could use another master cylinder off of brand x..... I see a few off of ZX10s for some reason on ebay.

TIA

Louie

84 GPZ750. Modded with stock Kawasaki parts: ZR-7 shock, ZX-6 coils, GPZ1100 throttle, EN454 brake, GPZ900 fuse box, etc. and non stock: Ken Sears mirrors, K&N filter, Pirelli Sport Demons.

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16 Jun 2006 19:25 #55037 by 77KZ650
Replied by 77KZ650 on topic Just to make sure I got this right
my 650 has 7/8 bars, and while looking at grips that fit it, most of the grips say they fit most biks, ZXs ect..., just ebay grips and see what bikes use the same ones as yours

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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  • jbw7300
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  • you can't ride if your fried
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17 Jun 2006 04:20 #55100 by jbw7300
Replied by jbw7300 on topic Just to make sure I got this right
if you got the rubber off and the white plastic retaining ring off then the pistion shoud pull out unless its been there awhile:P and the alunminum (?spelling) has corodded, if you have a new piston just pull it out if not then try some penetrating oil and work it till it comes out, just make sure you clean up real good after I don't know what penetrating oil and brake fluid would do together and not sure if I would want to find out:blink:

84 kz 700 a1 sports

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17 Jun 2006 04:42 #55104 by gpzrox
Replied by gpzrox on topic Just to make sure I got this right
That is what I thought guys, thanks alot! It's been soaking in PB all night, let see what happens.

84 GPZ750. Modded with stock Kawasaki parts: ZR-7 shock, ZX-6 coils, GPZ1100 throttle, EN454 brake, GPZ900 fuse box, etc. and non stock: Ken Sears mirrors, K&N filter, Pirelli Sport Demons.

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17 Jun 2006 06:02 #55111 by OKC_Kent
Replied by OKC_Kent on topic Just to make sure I got this right
PB will soften and expand rubber parts. I soaked my caliper in it and forgot to remove the o-ring. The next morning there was NO WAY that o-ring was going back in, it was way too big and soft. It stayed like that too.

I guess i'm saying "I hope you have the rubber parts to replace what will be softened"

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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18 Jun 2006 03:55 #55244 by gpzrox
Replied by gpzrox on topic Just to make sure I got this right
Yep, noticed that too, had to replace one o-ring.

Back together and working great now!

Louie

84 GPZ750. Modded with stock Kawasaki parts: ZR-7 shock, ZX-6 coils, GPZ1100 throttle, EN454 brake, GPZ900 fuse box, etc. and non stock: Ken Sears mirrors, K&N filter, Pirelli Sport Demons.

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