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Rebuilding brakes

  • storysunfolding
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31 Dec 2005 14:11 #15439 by storysunfolding
Rebuilding brakes was created by storysunfolding
Warning: Newb- tried to search for this and didn't find anything but... newbs always say that when it's obvious.

I recently came into an 81 650 CSR that I'm going to start working on.

It's believed that the seal in the brake caliper is compromised, so my first thoughts are to order a rebuild kit, a steal brake line and then if I need it a new master cylinder. I'll be degunking the old one first then trying it with new brake fluid.

I really don't know too much about the line of bikes so the reason I'm bringing this up is to see if there are any significant caliper upgrades out there that I should consider before rebuilding the stock one.

Any thoughts, or tips?

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  • wireman
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01 Jan 2006 20:04 #15563 by wireman
Replied by wireman on topic Rebuilding brakes
i allways reccomend upgrading the system to dot5 fluid after you clean everything up real good and run some good brake pads,braided steel brakelines will help.goodluck,happywrenching!

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03 Jan 2006 17:34 #15869 by arobsum
Replied by arobsum on topic Rebuilding brakes
does upgrading to dot5 mean a seal change? will the old rubber seal handle dot5? i believe it is silicone based?

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  • wireman
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03 Jan 2006 19:12 #15879 by wireman
Replied by wireman on topic Rebuilding brakes
as long as the seals are good you shouldnt have any problems,clean out any trash in the master cylinder and refill and bleed brakes as normal!goodluck,happy wrenching!

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03 Jan 2006 20:01 #15886 by 650ed
Replied by 650ed on topic Rebuilding brakes
Before you start down the slippery slope of using DOT-5, do some serious independent Internet research. For example, see
www.xs11.com/tips/maintenance/maint1.shtml

DOT-5 may have a place in pure racing applications where boiling point is a factor and brake fluid is changed VERY often to prevent water accumulation, but it is not a good street product. Others may disagree, but do good research before switching becasue switchng back to DOT3 or 4 is not easy to do once DOT-5 has been put in your brake system. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • wireman
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04 Jan 2006 05:59 #15912 by wireman
Replied by wireman on topic Rebuilding brakes
ill go with dot5 twenty plus years of personal experience and have had no problems,even in dumptrucks pulling equiptment!goodluck,happy wrenching!

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05 Jan 2006 14:06 #16157 by RomSpaceKnight
Replied by RomSpaceKnight on topic Rebuilding brakes
DOT 5, master cylinder seal kit, caliper seal kit, stainless steel lines and soft compound pads, UB Jammin Maan, No worries at all.

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