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Over heated starter?

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07 Aug 2023 16:00 - 07 Aug 2023 16:00 #888034 by Hucksawyer
Over heated starter? was created by Hucksawyer
Once my 83 kz550m gets up to operating temperature, if I shut it down and try to restart it immediately or shortly after, it cranks really really slow and won't start.  Like something is dragging or something.  It even has trouble popping the clutch to get it going. 
I have sufficient battery power but haven't done any in depth testing yet. I was curious if anyone has had something similar. Or if it's a common starter issue on bikes that points to a starter being junk. 
once it completely cools down it'll start perfectly fine
Last edit: 07 Aug 2023 16:00 by Hucksawyer.

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  • Ojisan rider
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08 Aug 2023 21:42 #888075 by Ojisan rider
Replied by Ojisan rider on topic Over heated starter?
Not too sure if this is related, but on older domestic V-8, specially those Chevy's, heat soaked starter will crank very slow. I mean very slow. That was usually the solenoid was the corrupt. Heat soaked solenoid needed more than usual amps to get it going. It was more so if you had headers on it. Those thing just fried the started/solenoid. We used to put heat shield, wrapped headers with insulating tape, put/installed remote solenoid, yada yada yada................

Anyway, you have a heat soak something that is creating too much resistance. Check your connector at starter or starter cable going to the starter?

I'm still resto-modding my KZ, so I could be wrong. Forgot how these things were wired.

82' KZ750-R1 cafe racer style. Clip-on, Rear set, Fork-Brace, Mikuni Flat-slide (forgot the size), Kerker.
84' GPz750 (basket case). everything are in pieces.
89' ZX750-H1 (ZX-7 Ninja). Resurrection project are on going with my KZ750. Everything is stock.

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08 Aug 2023 23:47 - 09 Aug 2023 04:11 #888076 by Wookie58
Replied by Wookie58 on topic Over heated starter?

Once my 83 kz550m gets up to operating temperature, if I shut it down and try to restart it immediately or shortly after, it cranks really really slow and won't start.  Like something is dragging or something.  It even has trouble popping the clutch to get it going. 
I have sufficient battery power but haven't done any in depth testing yet. I was curious if anyone has had something similar. Or if it's a common starter issue on bikes that points to a starter being junk. 
once it completely cools down it'll start perfectly fine
When you say it even has trouble popping the clutch - do you mean starting the engine this way. If so then before you pile into the electrics I would  suggest getting it hot, remove the spark plugs and turn it over by hand. If it is hard to turn then the engine is "nipping up" when hot. This could be a multitude of things (over tight cam chain, cam bearings failing, crank bearing issue etc) If the engine is tightening when hot you will need to dig deeper
Last edit: 09 Aug 2023 04:11 by Wookie58.

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09 Aug 2023 12:58 - 10 Aug 2023 00:48 #888089 by Warren3200gt
Replied by Warren3200gt on topic Over heated starter?
If the starter motor is forty years old and has never been serviced the grease in the planetary gearbox will be dried out and not lubricating anything. The heat from running will pretty much seize the planetary gears.
Easy job to strip the starter motor and clean out the crud and re pack with fresh. 
When reassembling don't over tighten the long case screws or it'll show the same symptoms. 


Z1000J2 somewhat modified!

Last edit: 10 Aug 2023 00:48 by Warren3200gt.
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09 Aug 2023 15:46 #888093 by Wookie58
Replied by Wookie58 on topic Over heated starter?
Agree but if he is struggling to bump start when hot may be something else ??

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09 Aug 2023 22:35 #888098 by Warren3200gt
Replied by Warren3200gt on topic Over heated starter?

Agree but if he is struggling to bump start when hot may be something else ??
"popping the clutch reference".
I've never tried to bump start anything bigger than a 250 2 stroke and even then not in the last 30 odd years.  Im sure it doesn't get any easier with age and bigger heavier bikes. I imagine it would be a difficult task to do single handed or without the aid of a long downhill stretch or a couple of willing pushers to gain enough speed.
Without more info I kinda think that part may be a bit of a mis direction. 


Z1000J2 somewhat modified!

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10 Aug 2023 11:27 #888120 by TexasKZ
Replied by TexasKZ on topic Over heated starter?
If fuel and ignition systems are up to snuff, bump starting is not difficult even on a liter bike.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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10 Aug 2023 16:35 - 10 Aug 2023 16:38 #888137 by Hucksawyer
Replied by Hucksawyer on topic Over heated starter?
So I did some carb tuning and rode it last night and I killed it on an incline because of my new throttle response im thinking.  I did get it bump started, easier than previously attempted,  so I think that piece of information might be a red herring and not valid info.  I tried starting it tonight and it still not start unless I screw around with the idle adjustment knob, then won't idle unless in full choke. I'm gonna say it's probably the starter, being so old and tired.

that being said, I obviously messed up the carb syncing and need to completely redo that

Thank you for all your responses.  I'm relatively new to the motorcycle world and appreciate this forum
Last edit: 10 Aug 2023 16:38 by Hucksawyer.

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  • SWest
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10 Aug 2023 17:08 #888142 by SWest
Replied by SWest on topic Over heated starter?
Bad starter brushes can cause that problem. 
Steve
 

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10 Aug 2023 20:37 #888150 by F64
Replied by F64 on topic Over heated starter?
do you have a volt meter?

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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11 Aug 2023 08:10 #888176 by TexasKZ
Replied by TexasKZ on topic Over heated starter?

I tried starting it tonight and it still not start unless I screw around with the idle adjustment knob, then won't idle unless in full choke. 
 
Once you get the starter turning properly, this will need to be more carefully explained and addressed. These old carburetors are not particularly complicated, but they do need to be spotlessly clean inside. Every single little passageway must be perfectly clean. Then the adjustments must be made in the proper order. Doing them out of order will lead to much frustration. Sort out the starter first, then circle back to this.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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11 Aug 2023 14:33 - 11 Aug 2023 14:34 #888187 by Hucksawyer
Replied by Hucksawyer on topic Over heated starter?

do you have a volt meter?
yes I do.  I've been checking voltage drop in easily accessible locations. But now since it doesn't even want to run,  I can't get it hot to check when it's up to temp
Last edit: 11 Aug 2023 14:34 by Hucksawyer.

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