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Brown wire '77 kz650 custom

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03 Aug 2020 21:10 #832185 by Steel Legion
Brown wire '77 kz650 custom was created by Steel Legion
Hey guys, new here. I am wiring in a new starter button and kill switch. But I've got this pesky brown wire that looks like it is used in everything. It also looks like it could be a hot wire. But on some parts(like lights) it looks like it is a ground. What the heck does it do? I've attached some photos from the wiring diagram to help explain my point.

1977 Kz650c
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04 Aug 2020 06:04 #832204 by Bama704
Replied by Bama704 on topic Brown wire '77 kz650 custom
The brown wire is positive. So that makes the the other wires connected to the lights the ground side.

1977 KZ900
Carbs are late model 1975 28mm
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04 Aug 2020 06:17 #832205 by Steel Legion
Replied by Steel Legion on topic Brown wire '77 kz650 custom
Ahh I see. I had just gotten it mixed up because the other lights have a yellow and black going in the location the brown is going in on some other lights and had assumed it was a ground wire. Thanks!

1977 Kz650c

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04 Aug 2020 06:33 #832206 by martin_csr
Replied by martin_csr on topic Brown wire '77 kz650 custom
Additionally, the brown wire serves as a voltage sensing wire for the voltage regulator. Some modern reg-recs have the voltage sensing built into the circuitry, so the brown wire isn't needed.

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04 Aug 2020 06:55 #832207 by F64
Replied by F64 on topic Brown wire '77 kz650 custom
The brown is your 12v positive going INTO the switch. The other wires are your outputs going to your loads.

What does the new switch wiring look like?

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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04 Aug 2020 09:14 #832217 by Steel Legion
Replied by Steel Legion on topic Brown wire '77 kz650 custom
This is the new switch, a k&s 12-0203. It has a blue/white and black going to the starter button. Which I have determined that the black connects to the black from the original switch that travels to the clutch safety switch, and then to the starter relay. It has a red/black and a red/white going to the kill switch. I have determined that the red/white connects to the brown wire. Then the blue/white and red/black are connected together and then connected to the red/yellow from the original switch to complete the connection. Does that sound correct?

1977 Kz650c
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04 Aug 2020 09:43 #832219 by F64
Replied by F64 on topic Brown wire '77 kz650 custom
It looks like it will work.

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
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04 Aug 2020 09:54 #832220 by Steel Legion
Replied by Steel Legion on topic Brown wire '77 kz650 custom
Great thanks.

1977 Kz650c

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