KZR's Bikes of the Month for 2024

KZ750 Twin starter issues

  • Ramchargerjay
  • Topic Author
  • Offline
  • User
More
26 Jul 2020 07:14 #831481 by Ramchargerjay
KZ750 Twin starter issues was created by Ramchargerjay
1977 KZ750 Twin. My starter will make the typical electric motor wine like it’s turning, but the output gear does not turn the chain. I’ve disassembled the output end of the starter and everything appears to be ok. Will it make that sound even if it’s not actually turning over? Or is there something else that could be wrong?

Please Log in or Create an account to join the conversation.

More
26 Jul 2020 11:27 #831504 by TexasKZ
Replied by TexasKZ on topic KZ750 Twin starter issues
Are you sure the chain is not moving? Usually, the starter clutch is the problem. The starter motor and chain crank like crazy, but the clutch fails to engage, so the crankshaft does not turn.
If the chain really is not moving when the motor is, then it could be that the splines on the output shaft or the small sprocket have been sheared off, or the reduction gears could be stripped.
Has this problem been a long time developing, or did it come on suddenly?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

Please Log in or Create an account to join the conversation.

  • Ramchargerjay
  • Topic Author
  • Offline
  • User
More
26 Jul 2020 13:02 - 26 Jul 2020 13:14 #831514 by Ramchargerjay
Replied by Ramchargerjay on topic KZ750 Twin starter issues
I tried it with the stator cover off. It moves slightly then stops but keeps whining. All the gears look fine, nothing stripped, came on suddenly after sitting for almost two years.
Last edit: 26 Jul 2020 13:14 by Ramchargerjay.

Please Log in or Create an account to join the conversation.

More
26 Jul 2020 14:47 #831519 by TexasKZ
Replied by TexasKZ on topic KZ750 Twin starter issues
Welp, my guess would be that something has gone amiss with the reduction gears, which live inside the starter.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

Please Log in or Create an account to join the conversation.

  • Ramchargerjay
  • Topic Author
  • Offline
  • User
More
08 Aug 2020 07:04 #832406 by Ramchargerjay
Replied by Ramchargerjay on topic KZ750 Twin starter issues
I took the starter apart, and ring gear that the planetary gears sit inside spins in the housing. I don’t see how they made it to stay still in the housing, though.

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum

If you like KZR Please consider making a donation. Thank you.

KZRider is free, but not without cost.

Please consider chipping in a few bucks to help cover the cost of running the KZR servers.