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77 KZ750 Twin starter problems

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03 Jun 2020 19:58 #827258 by Ramchargerjay
77 KZ750 Twin starter problems was created by Ramchargerjay
My starter is too weak to turn the engine over fast enough to start. It sounds like it’s struggling. To make sure it’s not a connection problem I tried to start it with jumper cables running to my truck. Didn’t help it. Brushes look ok. I’ve looked for starters online. Are they really that expensive and hard to find? Are there any aftermarket options?

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03 Jun 2020 20:52 - 03 Jun 2020 20:53 #827264 by 650ed
Replied by 650ed on topic 77 KZ750 Twin starter problems
Was the truck running? If so, not a good thing to do. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 03 Jun 2020 20:53 by 650ed.

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03 Jun 2020 21:31 - 03 Jun 2020 21:32 #827266 by Ramchargerjay
Replied by Ramchargerjay on topic 77 KZ750 Twin starter problems

650ed wrote: Was the truck running? If so, not a good thing to do. Ed


No. And the battery negative on the bike was disconnected.
Last edit: 03 Jun 2020 21:32 by Ramchargerjay.

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04 Jun 2020 06:22 - 04 Jun 2020 06:23 #827283 by TexasKZ
Replied by TexasKZ on topic 77 KZ750 Twin starter problems
Could be that the starter motor just needs a thorough internal cleaning. While you have it apart, you can inspect all the parts and decide if it is indeed the problem.
The factory service manual should have a pretty good section on the starter internals.

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Last edit: 04 Jun 2020 06:23 by TexasKZ.
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05 Jun 2020 15:32 #827389 by Ramchargerjay
Replied by Ramchargerjay on topic 77 KZ750 Twin starter problems
Took it apart, thoroughly cleaned it, still does the same thing. Turns over slowly and makes a loud whining sound.

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