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Starter burnt after 10 minutes of running

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03 Jun 2020 01:48 #827192 by Warren3200gt
Replied by Warren3200gt on topic Starter burnt after 10 minutes of running
As an aside, these starters have a reduction gearbox on the end which if dry make high load on the electric starter motor. When you reassemble the starter ensure the gears are well greased and are meshing correctly. If all is correct you should be able to turn the starter motor over by hand when it is off the bike.


Z1000J2 somewhat modified!

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03 Jun 2020 06:15 #827197 by TexasKZ
Replied by TexasKZ on topic Starter burnt after 10 minutes of running
A reduction gearbox? I do not see one in he parts diagram?...

www.partzilla.com/catalog/kawasaki/motor...motor-starter-clutch

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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03 Jun 2020 07:17 #827200 by Warren3200gt
Replied by Warren3200gt on topic Starter burnt after 10 minutes of running
Part #7 on the diagram Scirocco posted earlier in the thread Tex. It's inside the casing on the right hand side and can't be seen on the partzilla diagram.


Z1000J2 somewhat modified!

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03 Jun 2020 07:24 #827201 by Klementine
Replied by Klementine on topic Starter burnt after 10 minutes of running
Yup I was going to pick up a tube of grease cause I noticed that reduction gear. What brand would you recommend? My local parts shop mainly carries pennzoil, castrok, and shell products.

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03 Jun 2020 08:01 #827205 by Warren3200gt
Replied by Warren3200gt on topic Starter burnt after 10 minutes of running
Any general purpose grease is fine. The unit is semi sealed but 40 odd years is a long time with no maintenance.


Z1000J2 somewhat modified!

The following user(s) said Thank You: Klementine

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06 Jun 2020 10:43 #827445 by Klementine
Replied by Klementine on topic Starter burnt after 10 minutes of running
Thanks everyone for the help! Got the armature cleaned up and rebuilt the starter. Found out that one of the brackets holding a brush was almost burnt completely off. Just put it back on the bike and started it without any issues. You won't believe how happy I am right now!

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