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Wierd fuse readings.

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16 May 2020 05:30 #825839 by Davey b
Wierd fuse readings. was created by Davey b
I'm getting the dreaded overcharge. Mid 13s at tickover, 15.2 ish at 4000 rpm. Not real bad but still high. I've done most of the checks on here, here's the wierd thing. Checking the voltage across the fuses I get the same voltage as the battery at both ends of all the fuses except 2. The top 2 in the picture..meter goes crazy on the top one and reads almost nothing on the next one down. With engine running the bottom 3 read just over 1 volt, the top 2 read as they did with the engine off !!! Fuses are all checked good. Help, confused.

1981 kawasaki kz1000 m1 csr

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16 May 2020 05:31 #825840 by Davey b
Replied by Davey b on topic Wierd fuse readings.

1981 kawasaki kz1000 m1 csr
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  • hardrockminer
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16 May 2020 15:16 #825879 by hardrockminer
Replied by hardrockminer on topic Wierd fuse readings.
When you measure voltage drop across a fuse it's no different than measuring voltage across a piece of wire a couple of inches long. You should get virtually no reading at all. If you do it means you have some resistance across the fuses, probably due to corroded contacts, and you should clean the contacts and re-install the fuses.

When you measure voltage at the battery you are measuring the voltage drop between the start of the circuit and the ground post. At this point you should have the full voltage potential of the battery.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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  • slmjim+Z1BEBE
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17 May 2020 06:51 #825905 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic Wierd fuse readings.
In addition to hardrockminer's advice, please consider this; the early OEM fuse on Z1's had the fusible link attached to the end caps with solder. Age, heat & vibration can make the solder joint on the end caps crack, leading to maddening intermittent problems.
We don't know when Mama Kaw started using fuses constructed without solder. Your bike is clearly more recent.
May we suggest examining the end caps of the fuses, looking for solder blobs. If seen, replace with more recent fuses that are constructed without solder.
It's also worth examining any pin connectors related to the charging circuit for corrosion or hear damage. Resistance across the ignition switch re: charging circuit might be an issue too.

Good Ridin'
slmjim & Z1BEBE

A biker looks at your engine and chrome.
A Rider looks at your odometer and tags.

1973 ('72 builds) Z1 x2
1974 Z1-A x2
1975 Z1-B x2
1993 CB 750 Nighthawk x2
2009 ST1300A

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17 May 2020 07:04 #825907 by 650ed
Replied by 650ed on topic Wierd fuse readings.
What slmjim+Z1BEBE said is exactly what happened to me. The fuses looked fine, but a filament was detached at the cap - not blown, just detached. I replaced all the fuses and had no more problems. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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17 May 2020 08:53 #825916 by Davey b
Replied by Davey b on topic Wierd fuse readings.
Thanks for your replies guys. I've ordered a set of new fuses so will change them when I get them. I'll admit now that I know nothing about electrics, but hey, restoring this old girl is a lot of fun and learning as I go. All the connectors and wires appear in excellent condition, I've cleaned all the earths too. I appreciate all of your help, please keep any advice on testing as simple as possible for a novice like me.....

1981 kawasaki kz1000 m1 csr

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31 May 2020 09:34 #827005 by Davey b
Replied by Davey b on topic Wierd fuse readings.
I took a chance and changed the rectifier/ regulator even though the old one was testing good. Am pleased to say that now the bike shows 13.9 volts on tickover and never goes above 14.3 volts at any revs..
Strange though considering the old one tested good !!

1981 kawasaki kz1000 m1 csr

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