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Replacing coil plug wires

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17 Apr 2006 21:38 #40362 by gas
Replacing coil plug wires was created by gas
I want to cut my old coil wires back and splice in new stuff. Is there any particular requirement other than 7mm wire that I have to meet in buying them? Can I just go to an auto dealer and grab a four wire set or bulk plug wire? I bought new caps last year, so I will be screwing them on.

Post edited by: gas, at: 2006/04/18 00:39

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18 Apr 2006 05:10 #40428 by Duck
Replied by Duck on topic Replacing coil plug wires
on the gs1000 the old wires were cracked and brittle all the way to the coil. I cut away the epoxy and replaced the old wires. used 3-m super weatherstrip cement AKA gorilla snot to hold the new wires. works great.

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19 Apr 2006 09:54 #40846 by Myphisto
Replied by Myphisto on topic Replacing coil plug wires
I was wondering the same thing. I know that the automotive wires have some stuff in them that helps shield them so as not to creat radio or elctronic interference. But I thought that also created more resistance which might cause a weaker spark. Anyone know the answer, or am I just smoking crack and shouldn't worry about it?

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19 Apr 2006 10:10 #40852 by Duck
Replied by Duck on topic Replacing coil plug wires
IMO you do not want resistor core wire because it is not as rugged as the stuff with the stranded wire core and doesn't work well with the screw on boots. The resistor core stuff is difficult to splice.

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19 Apr 2006 15:15 #40898 by Myphisto
Replied by Myphisto on topic Replacing coil plug wires
Thanks for the reply Duck.

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19 Apr 2006 16:59 #40913 by KZQ
Replied by KZQ on topic Replacing coil plug wires
Yeah, All the Kawaisaki stuff I've encountered used real metal wires with the resistor function provided in the plug cap, if called for. I think you can do credible job of splicing on new wires to coils with nonremovable wires if you use some RTV and shrink tubing.
Bill

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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