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Starter grabs half turn then grinding spin noise

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11 Mar 2006 22:53 #30250 by josephj
Sorry about the subject it's hard to explain, but I pray one of you have delt with this before. Again this is my first bike an 81 650 csr. I went through everything in three days, went to hit the button and, the bike turned over then the starter just kinda spins on it's own with I guess a grinding noise...not a whirl. sometimes it will catch for a second or two....other times the grind. Please if anyone can help me out with this, I am trying to stay positive about the whole thing, but I haven't even got to hear this bike run yet. Thanks evryone for your help.

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11 Mar 2006 23:12 #30254 by NOS
I would check the battery first, if there is not enough voltage then the starter will not engage fully.
If the battery is OK, next think about the starter clutch, or even a stripped starter gear.
I don't do starters much, but I think you need to start at the battery and work your way to the starter.

good luck, hope all turns out well :)

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11 Mar 2006 23:17 #30255 by josephj
Thanks NOS, unfortunatley I just today bought and charged a brand new interstate battery, and my out come was the whole starter thing. I'll have to take it to a shop I don't know enough yet to mess with a starter clucth. My luck I will mess something else up.:angry:

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12 Mar 2006 05:01 #30282 by Biquetoast
Replied by Biquetoast on topic Starter grabs half turn then grinding spin noise
josephj wrote:

...I'll have to take it to a shop I don't know enough yet to mess with a starter clucth. My luck I will mess something else up.:angry:


Your description above was a perfect description of a failing/failed starter clutch.

Before you take it to a shop (most won't work on it anyway because of age), you should do a search here (and on the archive) for "starter clutch". This is a common problem with these bikes, and on some models it's pretty easy to get to and repair; some not. It's worth a little research though.

(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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13 Mar 2006 07:16 #30607 by rammy
I had the same problem and found the starter clutch bolts had loosened up (no lock tite).It took about 2 hrs with the engine off the bike and it was the first time i ever attempted it.The girlfriend had a s@#t fit when she came home from work and saw the engine siting on the kitchen table. But it was a very easy fix.good luck

The barn yard;77 Kz650B-1 Kaw(the fun one) & 89 classic hog.
Chicago area-south burbs

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13 Mar 2006 11:30 #30681 by josephj
Hey, Thanks Rammy I will be puiilin the engine soon. I hope and pray that it is something simple like that, if not the engine will be out and I can attempt to replace that starter clutch. I want to thank all you guy's for your help, joining this group of KZ riders has been the best thing I have done in a while. And some day soon I will get to ride my KZ and all of this will be worth it. :)

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13 Mar 2006 11:42 #30693 by steell

The girlfriend had a s@#t fit when she came home from work and saw the engine siting on the kitchen table.


Maybe that's an Indiana thing? I was beginning to wonder if I was the only one that did stuff like that.

Rebuilt RD350 in the living room in Arkansas

Rebuilt a Norton 850 in my room in the barracks in England (3rd floor and I had the whole bike in there).
Rebuilt a BSA 441 Victor in my living room in California.

Just moved a GPz750 motor from the Kitchen table to the garage here in Indiana.

:evil: :evil:

KD9JUR

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14 Mar 2006 07:06 #30973 by rammy
Joseph just make sure you use a dab of blue locktite on the bolts on the starter clutch.For some odd reason I forgot to do that and they loosened up again(maybe being in a hurry tring to get engine off table b4 girlfriend got home)and I have to do it 1 more time for being in a hurry as for the bolts loosened up again last weekend when I was out.Good luck

The barn yard;77 Kz650B-1 Kaw(the fun one) & 89 classic hog.
Chicago area-south burbs

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14 Mar 2006 07:23 #30982 by The Milkman
Replied by The Milkman on topic Starter grabs half turn then grinding spin noise
Mine was doing the same thing. The problem was caused by the starter turning to slowly and when it fired it would kick out the clutch. Try rebuiding the starter first. I was lucky the starter bushings and gears in the head were dry. I just cleaned everything up and lubed it with Never Seize. It's been working well for the last year and a half.
Good luck,
Les

78 650-C2, Stock engine, Jardine 4-2 Exh., 17-38 sprockets, dyna ignition and coils, coil wiring mod, carb mod.

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14 Mar 2006 11:52 #31084 by josephj
Thanks milkman, I am going to pull the starter apart and look there, scince the engine is still in the bike and intact. The bike had been sitting for 6 years prior to me buying for $100.00 just a few days ago. So far everything has been dry and seized (except for engine). I hope I don't have to pull the engine and tear it down, this is my first bike and I am not very experinced I have learned all I know from this group of KZ riders. Thanks guy's for all your help.

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16 Mar 2006 20:42 #31859 by kz550krazy
Replied by kz550krazy on topic Starter grabs half turn then grinding spin noise
One thing to check is the wiring....I had the same problem and was getting ready to pull my motor and low and behold the hot wires to the starter were arcing on the frame. Give the bike a good look over before the motor pull!

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17 Mar 2006 12:31 #31999 by fergyfer
And for the love of God, post photos! Everyone wants to see any bike someone steals for $100!:woohoo:

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