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KZ400 breather hoses ?

  • Electric Monk
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03 Aug 2006 16:25 #66982 by Electric Monk
KZ400 breather hoses ? was created by Electric Monk
I just picked up what appears to be a 1977 KZ400 D4 that had been sitting for a couple of years.

It's had the airbox replaced with pods, but the breather hose from the valve cover was just left hanging open. Should I :
1) Just plug it ?
2) Fit some kind of lawnmower-type filter to it?
3) Modify the pods with a hose nipple and run the breather to it ?

Also each carb has 2 hoses coming out of it that arent't connected to anything. The one from the bottom is the drain/overflow, but what's the other one and should it go somewhere? It's just labelled "tube" it the Kawasaki manual and "breather" in the Clymer one. It exits the left side of the carb about an inch downstream of the choke pivot.

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  • Biquetoast
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03 Aug 2006 18:53 #67015 by Biquetoast
Replied by Biquetoast on topic KZ400 breather hoses ?
Electric Monk wrote:

...It's just labelled "tube" it the Kawasaki manual and "breather" in the Clymer one....

You are an awesome newbie. You already have referenced TWO manuals!

DO NOT plug the breather! Actually, you can just leave it hanging, or add a venting filter. Just make sure that filter never clogs! I suppose you *could* run it into the pods, kinda like the stock airbox, but it isn't necessary. It might be good for the environment or something... ;)

I don't remember what the extra tubes on the carbs are for, but that's how they are on mine, too. Vents or something so there's not a vacuum lock, I suppose. Somebody correct me!

(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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  • Electric Monk
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04 Aug 2006 17:53 #67190 by Electric Monk
Replied by Electric Monk on topic KZ400 breather hoses ?
Thanks ! I should have realized why plugging it would be a bad idea.

Heh, I'm new to bikes, but I've learned my lesson a long time ago about checking the manual when there is one :)

This brings up 2 more questions :

1) I have the manual petcock which is slowly leaking gas from the lever. This is the one with the diaphragm with 4 holes that is no longer available except as a Honda part, right ?

2) How often do the carbs need to be disassembled ? At the rate I have free weekends in the next month, I'll get the bike rideable just in time for winter, and it seems silly to have to repeat again in spring.

Thanks,

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  • Electric Monk
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04 Aug 2006 17:53 #67191 by Electric Monk
Replied by Electric Monk on topic KZ400 breather hoses ?
Thanks ! I should have realized why plugging it would be a bad idea.

Heh, I'm new to bikes, but I've learned my lesson a long time ago about checking the manual when there is one :)

This brings up 2 more questions :

1) I have the manual petcock which is slowly leaking gas from the lever. This is the one with the diaphragm with 4 holes that is no longer available except as a Honda part, right ?

2) How often do the carbs need to be disassembled ? At the rate I have free weekends in the next month, I'll get the bike rideable just in time for winter, and it seems silly to have to repeat again in spring.

Thanks,

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07 Aug 2006 07:09 #67727 by georgeha
Replied by georgeha on topic KZ400 breather hoses ?
Electric Monk,

If it's just a slow leak on the petcock, you can try taking it apart, crimping the circular compression spring a little more and giving it some more great, that may be enough to fix it.

I had to have a new four hole gasket made, at a marine engine rebuilding place.

Thanks,

George

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