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KZ550 Pipes, Filters and Jets

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27 Jul 2006 00:14 #65083 by Stvsnclr
KZ550 Pipes, Filters and Jets was created by Stvsnclr
Hello, I'm new on the block. I have an '82 KZ550 B3 which I would like to outfit with some Vance & Hines pipes that I've located, and perhaps pod filters as well. I assume that some rejetting will be required but can't seem to locate any jets for that model/year. I'd appreciate any advice on the project and parts sources. Thanks

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27 Jul 2006 06:29 #65103 by DasTeufel
Replied by DasTeufel on topic KZ550 Pipes, Filters and Jets
Keihin 393 series jets fit perfectly in those TK carbs. I am using 100's in mine currently. Your local bike shop should have them.

2009 KTM 690 SMC
2008 Kawasaki Ninja 250R
2001 Suzuki GSXR 750

Wildomar, CA

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28 Jul 2006 16:45 #65498 by Stvsnclr
Replied by Stvsnclr on topic KZ550 Pipes, Filters and Jets
Thanks for the info Das, I'm well on my way. What exactly did you do to your pipes to make them "open stock"?

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14 Aug 2006 21:54 #69538 by XSsiveone
Replied by XSsiveone on topic KZ550 Pipes, Filters and Jets
DasTeufel wrote:

Keihin 393 series jets fit perfectly in those TK carbs. I am using 100's in mine currently. Your local bike shop should have them.


Are the Keihin jets sized the same?

Brian

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15 Aug 2006 07:40 #69590 by wiredgeorge
Replied by wiredgeorge on topic KZ550 Pipes, Filters and Jets
I don't have the "series" numbers for the Keihin jets but the small headed "main" jets used on Harley "big twins" are an exact fit for the Tekei main jets. Don't get confused by Keihin terminology as these same jets will be used as "secondary main jets" which are really main jets. They use a double main jet system where the primary "main jet" is actually a jet that feeds/augments the jet needle in the mid-range. The real main jet is called a "secondary main jet" on the carbs with double main jets. The only differenc between the Keihin mains you will want to buy and a Tekei is the odd Tekei hex head shape. The sizes of the jet orifice and the pitch on the jet thread are identical. You will need to buy a rebuild kit for your bike to get the other jets and they will only be in stock sizes (pilot jets) as I know of no source for larger Tekei pilot jets.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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