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KZ305 rubber plugs impossible to find

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05 Jul 2023 19:41 #886897 by Nessism
Replied by Nessism on topic KZ305 rubber plugs impossible to find

If you want to reproduce that plug out of rubber on a lathe consider grinding it with rough paper or use a Dremel tool with a carbide burr at a fairly high speed (work piece one direction, tool in the opposite direction) Cutting rubber with conventional lathe tools only deforms it, the stuff is like chewing gum even at a high hardness.

I use to work for a rubber company doing prototype engine mounts, ground and carved a lot of different parts using all types of tools. Grinding it will give you a smooth uniform shape.

The Kawasaki version Mikuni BS34's use a pilot plug made from zinc, employing a small O-ring to seal.  I'd make them out of brass if it came to that, along with the O-ring.
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06 Jul 2023 00:43 #886901 by Wookie58
Replied by Wookie58 on topic KZ305 rubber plugs impossible to find
You may be able to find some junk carbs for cheap from any of the below which use the same plugs ?
 

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06 Jul 2023 10:10 #886910 by ckahleer
Replied by ckahleer on topic KZ305 rubber plugs impossible to find
This may be worth a try.
 

94 KE100
81 CM200t
82 KZ305
85 VF1100c
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