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Fuel Level Issue

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17 May 2023 05:26 #884788 by Grcko
Fuel Level Issue was created by Grcko
The other day I was riding home and suddenly lost power. I got it home and checked the fuel levels. Right side is 3mm below the seam and the left is about 1/2" below. I tried to set the level but no matter where the tang is set; the level stays the same. With the float down there is gas flowing to the bowl and the float seem to move well. I am at a total loss as how to fix it. Any idea as to what is wrong?

As Always,

1983 KZ440

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17 May 2023 06:25 #884791 by JR
Replied by JR on topic Fuel Level Issue
Do your carb bowls have the brass overflow tube in the photo below ?

These tubes can develop hair line cracks that are very difficult to spot.
To check for cracks you can connect rubber tube to the drain nipple on the bottom of the bowl, Fill bowl with water. Put finger over the top of the brass tube and blow in the rubber tube. You're looking for bubbles same way you would check an inner tube for leaks.

Cracks can be repaired with JB Weld. Just give it over night to fully cure. I soldered a piece of slightly wider brass tube from a hobby shop over mine. Nessism has described a way to press out the old tube and fit a new one 


1980 kz750E1, Delkevic exhaust
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17 May 2023 06:30 #884792 by Nessism
Replied by Nessism on topic Fuel Level Issue
If the overflow tube is cracked, there will be a steady stream of fuel coming out the overflow nipple on the bottom of the float bowl.  

Assuming for a moment that it's not the overflow tube, it's extremely unusual for the fuel level to be low like that.  Something would have to be obstructing fuel flow into the float bowl.
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17 May 2023 11:37 #884807 by Grcko
Replied by Grcko on topic Fuel Level Issue
I will check on those issues tonight. Thanks

As Always,

1983 KZ440

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