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Will not go over 4.5k rpm

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12 Feb 2023 19:02 - 12 Feb 2023 19:03 #880098 by F64
Replied by F64 on topic Will not go over 4.5k rpm
check your vacuum petcock hose for gas inside of it.
 

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
Last edit: 12 Feb 2023 19:03 by F64.
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  • Scirocco
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  • Never change a running system
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12 Feb 2023 23:10 - 12 Feb 2023 23:11 #880107 by Scirocco
Replied by Scirocco on topic Will not go over 4.5k rpm
Good point, a cracked diaphragm of the vaccum accutated petcock will suck a lot of fuel.
Your spark plugs look like wet and fuel fouled.
Last edit: 12 Feb 2023 23:11 by Scirocco.
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13 Feb 2023 09:09 - 13 Feb 2023 09:09 #880128 by daveo
Replied by daveo on topic Will not go over 4.5k rpm

My guess is a stuck timing advancer. 
We did remove the timing cover thingee and cleaned things up and lubed it where the manual specified.  
Seemed to spring like it should but do not think there is anything to adjust/test as there are no points.

 

Did you mention earlier that TK 26 Carbs were previously on it?



 

1982 KZ1100-A2

Last edit: 13 Feb 2023 09:09 by daveo.
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  • gd4now
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  • Denco where did you go?
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13 Feb 2023 10:30 #880134 by gd4now
Replied by gd4now on topic Will not go over 4.5k rpm
Not sure if this will be of help or not, but you might want to try the 60/40 rule.  

www.motorcycleproject.com/text/the_60-40_rule.html

1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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13 Feb 2023 13:30 #880140 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm

check your vacuum petcock hose for gas inside of it.

 
Always dry.

1982 GPZ-550

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13 Feb 2023 13:31 #880142 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm

Good point, a cracked diaphragm of the vaccum accutated petcock will suck a lot of fuel.
Your spark plugs look like wet and fuel fouled.
Petcock was completely rebuilt.

1982 GPZ-550

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13 Feb 2023 13:34 #880143 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm

My guess is a stuck timing advancer. 
We did remove the timing cover thingee and cleaned things up and lubed it where the manual specified.  
Seemed to spring like it should but do not think there is anything to adjust/test as there are no points.


 

Did you mention earlier that TK 26 Carbs were previously on it?




 
TK26 carbs are stock and still on the bike, just gone through many times.

1982 GPZ-550

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13 Feb 2023 14:22 - 13 Feb 2023 14:29 #880144 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm
We took apart the timing cover side.  Pick-up coils tested good, right in the center of the resistance range.
  
The Timing Rotor does not really line up with the "TEC" mark.  Pictures also of the Rotor seen from the mounting "notches" side.


Thank you for all of the replies!!

 

1982 GPZ-550
Last edit: 13 Feb 2023 14:29 by GpzGreen.

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13 Feb 2023 16:44 #880158 by Wookie58
Replied by Wookie58 on topic Will not go over 4.5k rpm
A bit "left field" but given how long it's been standing have you checked nothing has built a nest in your exhaust causing a blockage !
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13 Feb 2023 18:25 #880161 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm

A bit "left field" but given how long it's been standing have you checked nothing has built a nest in your exhaust causing a blockage !
Good idea, but the exhaust is nearly a straight pipe, no critter remnants there.

Also, last time I had it running my son checked all 4 pipes at the headers and got even readings of about 370 degrees Fahrenheit.

1982 GPZ-550

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14 Feb 2023 10:26 #880183 by daveo
Replied by daveo on topic Will not go over 4.5k rpm

My guess is a stuck timing advancer. 
We did remove the timing cover thingee and cleaned things up and lubed it where the manual specified.  
Seemed to spring like it should but do not think there is anything to adjust/test as there are no points.



 

Did you mention earlier that TK 26 Carbs were previously on it?





 
TK26 carbs are stock and still on the bike, just gone through many times.
 

Teikei TK-26 Carburetor info:

gpzweb.s3-website-us-east-1.amazonaws.co...ge/TK26mainPage.html

1982 KZ1100-A2

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14 Feb 2023 13:24 - 14 Feb 2023 13:29 #880189 by GpzGreen
Replied by GpzGreen on topic Will not go over 4.5k rpm
Carb have been gone through, all passages clear and all O-rings replaced.

Does the Timing Rotor position matter if the timing marks line up when we test with a strobe light?

1982 GPZ-550
Last edit: 14 Feb 2023 13:29 by GpzGreen.

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