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Fuel line and filter

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20 May 2014 18:30 #633176 by eric77kz
Fuel line and filter was created by eric77kz
What was the original part number for the 77 kz650c Fuel filter and lines that run from petcock to carbs? Sizes would suffice also.

77 KZ650 C

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20 May 2014 19:26 #633189 by MFolks
Replied by MFolks on topic Fuel line and filter
I'm thinking 3/16" inner diameter for the hoses(probably a Metric size). I believe the only filter, was in the petcock(gas control valve on the tank), a sediment type, with a brass filter screen. A good replacement will be to either go to www.z1enterprises.com and look at their filters, or go to a local lawnmower supply, and get a gravity fed filter. Don't get a filter from the auto parts stores, as most require pressure or vacuum from a pump to work.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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21 May 2014 04:25 #633225 by KZB2 650
Replied by KZB2 650 on topic Fuel line and filter
Been using 5/16 inch Goodyear line from Farm and Fleet for years ...... Need to look into a good gravity feed filter though as I've been using a AC auto type also for years.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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21 May 2014 05:46 - 21 May 2014 05:48 #633231 by martin_csr
Replied by martin_csr on topic Fuel line and filter
The fuel line is typically 5/16" & the vacuum line is 1/4".
I don't think any KZs came stock w an in-line fuel filter. The vacuum petcocks have a screen that projects inside the tank. Some of the early fuel valves have a sediment screen, but I'm not sure if it filters the fuel or just provides a place for the crud to collect.
Last edit: 21 May 2014 05:48 by martin_csr.

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21 May 2014 07:19 - 06 Mar 2015 15:50 #633243 by 650ed
Replied by 650ed on topic Fuel line and filter
The original hoses were metric, but here’s what I use and it works perfectly. Goodyear 5/16" Fuel Hose SAE 30R7 (required 8") Part # 65123. Here is a link describing it - www.goodyearep.com/ProductsDetail.aspx?id=10526 I bought it at www.applied.com/apps/directory/storelocator?r=US&a=20853 Applied Industrial Technologies is nationwide, so there may be an office near you.

For clamping the hoses I use 5/16" spring clamps (see 1st image below). They are a million times easier and quicker to use than the screw type. Some auto stores sell them or they can be easily found on eBay.

I use a Golan Super Mini 5/16" fuel filter; see "70-312G 5/16 Barbed Fittings” at www.golanproducts.com/filters.html#filters-mini for specs. (See 2nd image below). They are not cheap, but one will last a lifetime; I got mine from ronayers.com. They use a stainless steel filter element that can be cleaned. They filter out very small 10 micron particles but still pass fuel at a rate of 6 gallons per minutes – MORE than enough for any bike. They are very small so they fit well under the tank. Also, I used a 5/16” stainless steel elbow to make the bend from the tank to the carbs so there is zero chance of the fuel line pinching (see 3rd image). I got it at a place that specializes in propane supplies.

I suspect all this seems like a lot of fuss over fuel delivery, but it works great, makes removing the fuel tank a 30 second task, and it will last for decades.

One word of warning – having tried numerous fuel delivery setups over the past 37 years the absolute worst product I found is Gates Barricade fuel line. Do not waste your time and money on it as it has an inner sleeve that rolls up like a loose sock and clogs the line when you install it. Ed

Attachment FuelLineClamp.jpg not found






1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 06 Mar 2015 15:50 by 650ed.
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29 Sep 2020 11:40 #835869 by KZ1000LTDPENNSYLVANIA
Replied by KZ1000LTDPENNSYLVANIA on topic Fuel line and filter
Wondering if my 1979 KZ1000 LTD takes the same size... 5/16”

1979 KZ1000 LTD

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29 Sep 2020 11:51 #835871 by 650ed
Replied by 650ed on topic Fuel line and filter
I think so. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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29 Sep 2020 12:00 #835873 by Mikaw
Replied by Mikaw on topic Fuel line and filter
I would think so. I use 5/16 on my 900’s and 1000. I have had good success with this. Suggested by Nessism


1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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30 Sep 2020 04:28 #835897 by asphalt900
Replied by asphalt900 on topic Fuel line and filter
Does that Suzuki hose compare to OEM Kawasaki petcock to carb fuel line OD/ID?

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30 Sep 2020 04:43 #835898 by Nessism
Replied by Nessism on topic Fuel line and filter

asphalt900 wrote: Does that Suzuki hose compare to OEM Kawasaki petcock to carb fuel line OD/ID?


It's 7mm ID and fairly thin. It's not prone to kinking though. Fits the petcock and carb nipples and seals w/o the need for hose clamps.
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30 Sep 2020 05:07 #835902 by asphalt900
Replied by asphalt900 on topic Fuel line and filter
Thank-You Nessism! Funny though, went to Partzilla and entered the part number and 7x10.2x200 is more expensive than 7x10.2x600? 200mm length is 12.50 and 600mm length is 4.50 that doesn't make sense or should it??

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