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intake boots, can I make them larger?

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06 Apr 2006 15:25 #37301 by 77KZ650
intake boots, can I make them larger? was created by 77KZ650
Hey everyone, Im swapping up to 28mm carbs on my 810 project, My question is, can I make my intake boots larger to accept the larger carbs? something like "boring" out the intake boots? can this be done to rubber easily? or should I just get the larger boots?(for $70)
Any imput would be appreciated. thanks
Scott

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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  • wireman
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06 Apr 2006 15:41 #37305 by wireman
Replied by wireman on topic intake boots, can I make them larger?
i know you can shove 29s into stock k1000 boots for 26mm carbs.;) goodluck,happy wrenching!

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06 Apr 2006 15:48 #37306 by 77KZ650
Replied by 77KZ650 on topic intake boots, can I make them larger?
wireman wrote:

i know you can shove 29s into stock k1000 boots for 26mm carbs.;) goodluck,happy wrenching!

Whats the OD of the 26 carbs?

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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06 Apr 2006 15:59 #37313 by steell
Replied by steell on topic intake boots, can I make them larger?
I have a set of J model carb holders that I got from Z1, and I'm pretty sure I paid ~$40 for a set of four.
You have to elongate the bolt holes to make them fit though.

I checked and they are now $48.80, still a lot cheaper than $70 though.

www.z1enterprises.com/detail.aspx?ID=314

Post edited by: steell, at: 2006/04/06 19:02

KD9JUR

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06 Apr 2006 18:15 #37386 by wiredgeorge
Replied by wiredgeorge on topic intake boots, can I make them larger?
The VM29 and VM28 OD is actually smaller than the OD on a VM26. All fit the same intake manifolds. You can't enlarge an intake manifold. You need to buy new ones. The mount holes are slightly different width and will need to be elongated.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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06 Apr 2006 18:39 #37399 by roy-b-boy-b
Replied by roy-b-boy-b on topic intake boots, can I make them larger?
Actually a Rat biker could enlarge a intake rubber. I found a piece of pipe the appox. size i needed and heated it up with the torch and Wa-LA,Inlarged boots. Please be in a well ventelated area. Roy:woohoo:

1979 LTD Street Fighter.1977 KZ1000

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06 Apr 2006 20:43 #37429 by 77KZ650
Replied by 77KZ650 on topic intake boots, can I make them larger?
steell wrote:

I have a set of J model carb holders that I got from Z1, and I'm pretty sure I paid ~$40 for a set of four.
You have to elongate the bolt holes to make them fit though.

I checked and they are now $48.80, still a lot cheaper than $70 though.

www.z1enterprises.com/detail.aspx?ID=314 <br><br>Post edited by: steell, at: 2006/04/06 19:02

I guess I was figuring shipping and the swap to CAD$ for the $70 figure
So does anyone know the OD for a 28? I need to see if its "close enough" to the OD of the 24s to see if I can modify my intake boots. thanks
Scott

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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  • wireman
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06 Apr 2006 21:38 #37442 by wireman
Replied by wireman on topic intake boots, can I make them larger?
im gonna shoot in the dark here and say just under 30mm feel free to shoot this theory full of holes guys! :whistle: :woohoo: goodluck,happy wrenching!

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06 Apr 2006 21:45 #37445 by 77KZ650
Replied by 77KZ650 on topic intake boots, can I make them larger?
wireman wrote:

im gonna shoot in the dark here and say just under 30mm feel free to shoot this theory full of holes guys! :whistle: :woohoo: goodluck,happy wrenching!

If youre right, that would be awesome! my 24s are right around 30mm OD

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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07 Apr 2006 05:10 #37508 by 782david
Replied by 782david on topic intake boots, can I make them larger?
I enlarged the boots on the air box side of the carbs by warming them with a torch and forcing them down over the neck of a beer bottle. This softened the boot and with a larger carb size made it alot easier to install them. Not sure if this will wirk for the engine side.

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07 Apr 2006 05:40 #37516 by wiredgeorge
Replied by wiredgeorge on topic intake boots, can I make them larger?
Good luck... I can see you have more advice on this subject than you need already so I will butt out! bwhahahaha Just remember what I mentioned when you try fitting those 28s in the 24 intake manifolds hehe

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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07 Apr 2006 09:05 #37566 by 77KZ650
Replied by 77KZ650 on topic intake boots, can I make them larger?
Thanks a lot guys, Ill give it a go, and if I screw it up, theres always Z1 with lots of new ones.

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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