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Crimper Tool ???

  • kzdcw
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07 Oct 2014 04:10 - 07 Oct 2014 04:11 #649923 by kzdcw
Crimper Tool ??? was created by kzdcw
Purchasing a batch of 3.5mm "bullet" ( male/female ) connector terminals. For 14-18 gauge wire. What Ratcheting Crimper do you guys recommend without breaking the bank to get that Factory Look ? Rewiring my 77' KZ1000.

77' KZ1000A
Last edit: 07 Oct 2014 04:11 by kzdcw.

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07 Oct 2014 05:41 - 07 Oct 2014 05:48 #649930 by martin_csr
Replied by martin_csr on topic Crimper Tool ???
CylceTerminal.com has a green ratcheting crimper that's probably about as inexpensive as you can expect. They also have a nice terminal pin extractor tool set --- very handy to have.
Crimper Tool page

I already had a Harbor-Freight ratcheting crimper, but the die set was incorrect for open barrel terminals, so I got the correct dies at Amazon.com. The 2 together cost about the same as the crimper from CycleTerminal.
Last edit: 07 Oct 2014 05:48 by martin_csr.

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07 Oct 2014 08:00 #649948 by kzdcw
Replied by kzdcw on topic Crimper Tool ???
Martin, We have a local HF. Could you show me what Dies you purchased off of Amazon?

77' KZ1000A

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07 Oct 2014 08:22 - 07 Oct 2014 08:23 #649952 by martin_csr
Replied by martin_csr on topic Crimper Tool ???
This set fit the HF tool perfectly.
Amazon.com --- Aircraft Tool Supply --- Open Barrel Crimper Die Set .

There's also a Klein tools die set that will probably work --- it's a little cheaper.
Last edit: 07 Oct 2014 08:23 by martin_csr.

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07 Oct 2014 08:58 #649957 by kzdcw
Replied by kzdcw on topic Crimper Tool ???
Martin, These are the connectors I purchased. Will the HF crimper or crimper from Cycle Terminal do "Both" bullet male/female ends?

Attachment _12-2.jpg not found


77' KZ1000A
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07 Oct 2014 11:19 #649970 by loudhvx
Replied by loudhvx on topic Crimper Tool ???
At those prices, it will be much more convenient to have two crimpers. One for closed-insulated barrels, and one for open barrel. You don't want to get stuck on a job swapping dies every 5 minutes. (Although, you will get good at it :) )

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07 Oct 2014 15:01 #649993 by kzdcw
Replied by kzdcw on topic Crimper Tool ???
Loudhvx, Could you explain to me how these crimpers work? Do the crimpers close the open end on the male and female connectors or do the crimpers close the end of the connectors where the wires connect too? Never used them before, but want to make sure I get the "Right" crimpers needed for the job.

77' KZ1000A

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07 Oct 2014 18:41 - 07 Oct 2014 18:49 #650019 by martin_csr
Replied by martin_csr on topic Crimper Tool ???
The open barrel crimper curls the open ends of the terminal pins inward onto the wire and the insulation to kinda form the letter M. The best way I can explain is to put your finger tips together, then curl them in --- that's sorta what the crimper does to the terminals.

CycleTerminal -- Crimp tool help page

Note: match the correct size terminal pin to the correct size wire. Otherwise, you may not get a good/proper connection.
Last edit: 07 Oct 2014 18:49 by martin_csr.

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07 Oct 2014 19:23 #650028 by 650ed
Replied by 650ed on topic Crimper Tool ???
Like this....

Attachment 00003b_2014-10-07.jpg not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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07 Oct 2014 21:55 - 07 Oct 2014 21:58 #650038 by loudhvx
Replied by loudhvx on topic Crimper Tool ???
It's a beautiful thing to watch when it all works right. (But get a crappy one and it looks like someone had a drunken possum bite down on the thing. Best to get a good one... crimper that is, not a possum.)

Oh, and for anyone making harnesses, do yourself a huge favor and get a big roll of non-adhesive electrical tape. You can get it on ebay. Wrap most of it with non-adhesive, then finish the ends with adhesive tape. For whatever reason, the non-adhesive stuff is more expensive, but worth every penny if you ever have to unwrap it.
Last edit: 07 Oct 2014 21:58 by loudhvx.

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08 Oct 2014 05:06 - 08 Oct 2014 05:15 #650046 by 650ed
Replied by 650ed on topic Crimper Tool ???

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