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Tail Pipe Expander

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26 Dec 2013 18:06 #616482 by KZQ
Tail Pipe Expander was created by KZQ
I've had this Tail Pipe Expander in my tool box for a decade or better but never had need of it till today. I was trying to assemble one good exhaust system from two partial systems I have for a KZ550.

Have you ever tried to reuse the gaskets that go over the head pipes where they enter the fittings upstream of the muffler? I've never had much success with opening the female end enough to get the headpipe, with a gasket on it, in. At first I tried using the pipe expander with it only into the female fitting the one inch that's available. It didn't work as the back end of the expander opened readily, leaving the front end the same size I started with. Then I noticed that the rear wedge would fit onto the bolt backward. With no taper against the wedges I only needed a hose clamp to keep them in place while I tightened the bolt expanding the front end easily. Not only did it open the female fitting it also rounded it out nicely.

Here's a pic of the expander with the rear wedge on backward:




Not exactly rocket science but it got my project done.

Bill

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
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The following user(s) said Thank You: wireman

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