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Kawasaki ring compressor

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01 Mar 2017 06:15 #755504 by rrsmsw9999
Replied by rrsmsw9999 on topic Kawasaki ring compressor
No doubt the tool is better, but I haven't had trouble with generous assembly lube and fingers to fit rings back in the cylinders. My hands are not to big or fat to reach though. I would not use a home made contraption. R

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
The following user(s) said Thank You: GPz550D1

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04 Mar 2017 06:44 #755748 by daveo
Replied by daveo on topic Kawasaki ring compressor
Sorry for the late response to the question about my home-made plastic strip-backed hose clamp contraption.:blush:

1" wide x 1/16" thick LDPE soft plastic strips were used behind the hose clamps primarily to lock the rings in the FSM specified orientation to the pistons. With the clamps adjusted properly, the soft/slick plastic allows the cylinder sleeve edge to gently push the strip (and clamp) down the piston, releasing each ring within the cylinder as it passes in the exact-same position it was clamped...with assurance that no scratches were left behind on the piston.:)
Once the four clamped strips were properly placed on the pistons, the cylinder installation process was slickity-split fast...and precise.;)

1982 KZ1100-A2

The following user(s) said Thank You: GPz550D1, sf4t7

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04 Mar 2017 06:48 #755749 by JDRAKE4200
Replied by JDRAKE4200 on topic Kawasaki ring compressor
Where did you get it? Do you have any you'd be willing to sell me? I am getting ready to put pistons in my cylinders and could really use some of this.

Keep the shiny side up!!!!

1976 KZ900 LTD
2004 Sportster 1200 Custom
1981 KZ550 LTD
1994 GSXR 750

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04 Mar 2017 07:00 #755752 by daveo
Replied by daveo on topic Kawasaki ring compressor
Came from a plastics supplier for a project. Had to buy a minimum quantity to get the stuff.

I'll send you a PM

1982 KZ1100-A2

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04 Mar 2017 07:10 #755755 by JDRAKE4200
Replied by JDRAKE4200 on topic Kawasaki ring compressor
Thank you

Keep the shiny side up!!!!

1976 KZ900 LTD
2004 Sportster 1200 Custom
1981 KZ550 LTD
1994 GSXR 750

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22 Jan 2019 20:03 #797337 by OldRebel
Replied by OldRebel on topic Kawasaki ring compressor
Do you have any idea what engine this part number 57001-531 fits?I bought it from an Ebay seller in Louisiana.Was supposed to fit KZ1000.It doesnt.Have no idea what it fits but it wont work on a Z1.

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22 Jan 2019 20:22 #797338 by TexasKZ
Replied by TexasKZ on topic Kawasaki ring compressor

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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  • hardrockminer
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23 Jan 2019 11:36 #797375 by hardrockminer
Replied by hardrockminer on topic Kawasaki ring compressor
Z1 and KZ1000 are also different. I've been looking for a Z1 ring compressor for a few months with no success so far. I have one in my shop right now but it belongs to a buddy.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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19 May 2019 12:23 #804180 by Rick H.
Replied by Rick H. on topic Kawasaki ring compressor
I have never seen one of these special ring compressor tools for the 900 or 1000 cc Kawasaki's. I assume the original "sandwiched" around all four pistons at once and was made of steel yes? If so, couldn't one of these tools be made of one piece of Delrin with the cylinder bores in the proper orientation and then split the Delrin into two pieces to clamp around the piston rings. I am just thinking outside the box here and may be someone has already tried this approach, but Delrin is pretty tough material and should last for quite a while. If anyone has one of these OEM tools and can post a couple of pictures of it I can pass it by a friend I have that's a machinist in a mold making facility. Delrin is really easy to fabricate things with.

Rick H.

Rick H.

1977 Kawasaki KZ-1000A1

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19 May 2019 13:02 #804183 by 650ed
Replied by 650ed on topic Kawasaki ring compressor

OldRebel wrote: Do you have any idea what engine this part number 57001-531 fits?I bought it from an Ebay seller in Louisiana.Was supposed to fit KZ1000.It doesnt.Have no idea what it fits but it wont work on a Z1.


That is the part number for the KZ650 tool. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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19 May 2019 13:03 #804184 by 650ed
Replied by 650ed on topic Kawasaki ring compressor

Rick H. wrote: ................. If anyone has one of these OEM tools and can post a couple of pictures of it I can pass it by a friend I have that's a machinist in a mold making facility. ...........
Rick H.


Here's what it looks like..............


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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The following user(s) said Thank You: Rick H.

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22 May 2019 11:43 #804368 by KZB2 650
Replied by KZB2 650 on topic Kawasaki ring compressor
Even If they are made for a 650 then a 781cc or a 810cc or a 831cc piston is not going to fit them either. Or a 1075cc piston with the 1,000cc model right ?

Glad Jay at Ape told me just to use my stubby little fingers.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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