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Piston positioning rod

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24 Nov 2012 13:20 - 24 Nov 2012 13:22 #559860 by KZJOE900
Piston positioning rod was created by KZJOE900
So I'm getting ready to put together my upper end if time permits and I was looking for something to stabilize the pistons to make it easier when trying to slip the rings back in the cylinder block. Was looking for some perfect diameter metal rods so I can duplicate the function of the special tool: the piston positioning rod. Than found this laying around in my tool room. Its a 5", 1/8" dia. double rod tool hanger used on peg boards. Only had to straighten the curve towards the end that is meant to keep a tool from slipping off. You will need to have one for each side of the engine. The 5" one was long enough to reach underneath two pistons. Not sure how much it would cost to buy the real piston positioning tool from Kawasaki, but I'm sure this is by far cheaper, very stable (compared to using loose metal rods) and you just may already own one on your peg board, ;).





Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450
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Last edit: 24 Nov 2012 13:22 by KZJOE900.

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24 Nov 2012 14:22 #559863 by LarryC
Replied by LarryC on topic Piston positioning rod
I would cut off the two rods that stick up. They might get in the way.

Larry C.

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  • 4TheKZ1000
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24 Nov 2012 14:26 #559866 by 4TheKZ1000
Replied by 4TheKZ1000 on topic Piston positioning rod
I use a tool called the "WIFE"....the thing that sucks about this tool is the attutide and it talks back..... :sick: :( :huh: :S

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24 Nov 2012 15:07 - 24 Nov 2012 15:14 #559870 by KZJOE900
Replied by KZJOE900 on topic Piston positioning rod

4TheKZ1000 wrote: I use a tool called the "WIFE"....the thing that sucks about this tool is the attutide and it talks back..... :sick: :( :huh: :S


:laugh: :laugh: :laugh: , ain't that the truth! Sometimes getting my wife to help me seems more painful than pulling teeth, :P

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450
Last edit: 24 Nov 2012 15:14 by KZJOE900.
The following user(s) said Thank You: wireman

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  • wireman
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02 Feb 2013 07:21 #570354 by wireman
Replied by wireman on topic Piston positioning rod
That is a slick idea B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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02 Feb 2013 11:10 - 02 Feb 2013 11:11 #570369 by LarryC
Replied by LarryC on topic Piston positioning rod

KZJOE900 wrote: So I'm getting ready to put together my upper end if time permits and I was looking for something to stabilize the pistons to make it easier when trying to slip the rings back in the cylinder block. Was looking for some perfect diameter metal rods so I can duplicate the function of the special tool: the piston positioning rod. Than found this laying around in my tool room. Its a 5", 1/8" dia. double rod tool hanger used on peg boards. Only had to straighten the curve towards the end that is meant to keep a tool from slipping off. You will need to have one for each side of the engine. The 5" one was long enough to reach underneath two pistons. Not sure how much it would cost to buy the real piston positioning tool from Kawasaki, but I'm sure this is by far cheaper, very stable (compared to using loose metal rods) and you just may already own one on your peg board, ;).







Dam...that looks like it would work perfectly.... I have some Kawaski tools similar to that.

Larry C.
Last edit: 02 Feb 2013 11:11 by LarryC.

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02 Feb 2013 11:57 - 02 Feb 2013 11:57 #570376 by Old Man Rock
Replied by Old Man Rock on topic Piston positioning rod
Holly crapola.... Awesome idea (peg board hooks).... Freakin LUV It!B)

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 02 Feb 2013 11:57 by Old Man Rock.

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